• Title/Summary/Keyword: Reduction gear

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The effect of addendum modification on bearing load in marine reduction gears (박용함속치차장치에서 전위가 베어링하중에 미치는 영향)

  • 민우홍
    • Journal of Advanced Marine Engineering and Technology
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    • v.8 no.2
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    • pp.74-80
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    • 1984
  • In the reduction gears for marine propulsion engine such as turbine or high speed diesel engine, the standard involute double helical gears are generally used. However the addendum modification gear can be used in the reduction gear as it has flexibility for gear design on the tooth strength, scoring and operating noise. In this case, the determination of gear shaft bearing load is difficult by the alternation of operating pressure angle. In this paper, the formulas of bearing load according to the arrangements of the reduction gears are derived and the diagrams of operating pressure angle according to the modification coefficient are presented.

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A Study on the Optimum Design of Independent Suspension Final Reduction Gear (특수차량 독립현가형 종감속기의 최적설계에 대한 연구)

  • Jo, Young-Jik;Jeon, Eeon-chan;Kang, Jung-ho
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.7 no.4
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    • pp.135-141
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    • 2008
  • Independent suspension axle and final reduction gear for special-purpose vehicles such as a armored vehicles are almost imported in Germany etc. so, developing them is necessary to save cost. In severe condition (open fields, water surface driving, obstacle pass), special-purpose vehicles must work well. Drop box, axle and final reduction gear performed static analysis. We know that is possible weight reduction. The purpose of this paper is to find out the optimal shape of final reduction gear's case by means of response surface methodology. The response surface method is the statistical method which can be applied to the non-sensitivity based optimization. The response surface which is constructed by the least square method contains only the polynomial terms so that the global maximum and minimum points are easily obtained.

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Development of Dual Stage Profile Shifted Gear System with Bearing-Integrated Structure for High Reduction Ratio (고감속비를 가지는 베어링일체형 구조의 2단 전위 감속기의 개발)

  • Hwang, Il-Kyu;Choi, Jung-Soo;Jung, Moon-Soo
    • Korean Journal of Computational Design and Engineering
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    • v.17 no.5
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    • pp.312-323
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    • 2012
  • Planetary gearing is a gear system consisting of one or more planet gears, revolving about a sun gear. While the planetary gear system has many advantages- for example, high power density, large reduction in a small volume, multiple kinematic combinations, pure torsional reactions, and coaxial shafting, it has not been widely used because of its high bearing loads, inaccessibility, and design complexity. It is also necessary to shift several pairs of gear profiles at a same time. Therefore, designing profile shifted planetary gear system is a difficult and know-how dependent job. This study provides a practical solution to design a profile shifted gear system by the procedural design scheme, and proposes a bearing integrated structure of the dual stage profile shifted gear system with a robust output end. A dual stage profile shifted gear system with the bearing integrated structure is manufactured by the proposed design scheme in this study. This gear system is verified that it is good enough to commercialize, because it has high performance with high gear ratio and robust output end against axial and radial directional runouts in a small space.

Design of a Reduction Gear using Double-Enveloping Worm Gear (장구형 웜기어를 이용한 감속기 설계)

  • Kim, Tae Woo;Hwang, Young Kug;Lee, Choon Man
    • Journal of the Korean Society for Precision Engineering
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    • v.30 no.8
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    • pp.785-789
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    • 2013
  • Worm gear sets may be either single- or double-enveloping. In a single-enveloping set, the worm wheel is cut into a concave surface, thus partially enclosing the worm when meshed. The double-enveloping worm gear is similar to the single-enveloping gear; however, the worm envelopes the worm gear. Thus both are throated. The double-enveloping worm gear has more of the tooth surface in contact than the single-enveloping worm gear. The larger contact area increases the load-carrying capacity. For this reason, double-enveloping worm gearing is widely applied in heavy-duty machinery, for applications including construction and metallurgy. In this paper, we designed a compact reduction gear that is highly efficient using double-enveloping worm gears. We calculated the bearing load in the worm gearing to select the bearing and the housing surface area according to the recommended values from AGMA(American Gear Manufacturers Association). The finite element method was used to assess the structural integrity.

Analysis for the Effect of the Misalignment of the Power Line from the Displacement Caused by the Ship Motion of the Main Propulsion System (선체운동에 의한 주추진계의 변위가 동력축의 축 어긋남에 미치는 영향 분석)

  • Han, Hyung-Suk;Lee, Kyung-Hyun;Cho, Heung-Gi
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.22 no.1
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    • pp.46-52
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    • 2012
  • Since the engine and reduction gear in a naval vessel are usually supported by the mounting system separately, the misalignment between the input shaft of the reduction gear and the output shaft of the engine should occur caused by ship motion. In this study, this misalignment is estimated from the linear static analysis assuming that the phase of movements of the engine and reduction gear at low frequency range is same and the dynamic effect is not affect to them. Through comparing the relative displacement of the engine and reduction gear calculated from linear static analysis to that from dynamic analysis as well as experiment, the assumption in this study could be verified.

A Study on the Reduction of Gear Noise for Machine Tool (공작기계의 Gear소음 저감에 관한 연구)

  • Lee, Tae-Se;Park, Jong-Gwon
    • 한국기계연구소 소보
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    • s.15
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    • pp.25-35
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    • 1985
  • During one revolution of a gear, the intensity of the gear-meshing noise or vibration will vary, depending upon the run-out in the pitch diameter of the gear. Here noise can be produced bu excentricity of the shaft with respect to the base circle and by pitch errors. According to the noise generated is clearly dependent on the force and the amount of energy expended in elastically straining the machine member. The purpose of this paper is to discuss the analysis of the noise and technical reduction of gear noise for machine tool.

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Frequency Response Characteristics of Two-Staged Gear Reduction Servo System According to the Backlash Contribution Ratio Variation of Each Gear Reduction Stage (감속단 백래시 기여율 변화에 따른 2단 기어 감속서보 시스템의 주파수 응답 특성)

  • Baek, Joo-Hyun;Hong, Sung-Min;Yang, Tae-Suk;Kim, Soo-Hyun;Kwak, Yoon-Keun
    • Journal of the Korean Society for Precision Engineering
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    • v.19 no.5
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    • pp.103-109
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    • 2002
  • The paper investigates the change of frequency response characteristics on two-stage gear reduction servo system according to the variation of backlash amount of each gear reduction stage, under the condition that the backlash of total system is constant. It is shown that the frequency response characteristics of the system heavily depend on the contribution ratio which is defined as a ratio of the first backlash amount to the total backlash. It is also found that there is an optimal backlash combination to maximize the bandwidth of two-stage gear reduction servo system when the allowable total backlash is determined.

A Study on the Design and Experiment for the Profile of Lower-Noise Gear Tooth (저소음 치형의 설계 및 실험에 관한 연구)

  • 김호룡;안승준
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.17 no.1
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    • pp.1-10
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    • 1993
  • A design method of gear tooth profile which can reduce the noise of gear is studied. The tooth profile is generated by combining involute and cycloid tooth curves in which the involute tooth profile is near the pitch point and cycloid tooth profile at the addendum and the dedendum. Considering parameters which have an influence on the reduction of gear noise and building up a design conditions for the noise reduction of gear, the lower-noise combined gear tooth profile is designed. For the check of noise reduction of the combined gear profile, two pairs of combined profile gear, two pairs of involute gear, and a pair of cycloid gear were manufactured by the NC Wire Cutting Machine, and the experiment for measuring of gear noise was carried out on each pair. The noise reduction of the combined profile gear was obtained.

Optimum Reduction Gear Ratio for a Rapid Transit Car in Seoul (서울 지하철 전동차의 최적 감속기어비)

  • ;;Lee, Jang Moo
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.3 no.3
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    • pp.124-131
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    • 1979
  • An optimim reduction gear ratio problem for a subway rapid transit car in Seoul was solved by using a computer program package, which is a modified and extened version of the simple model by Mischke. The optimum value of reduction gear ratio was evaluated by minimizing the total start-to stop time.The validity of the computer program package was verified by cross-checking the calculated values of gear ratio and dynamic characteristics with the actual and measured values.

A Study on the Noise.Vibration Characteristics of Differential Gear according to the Materials (차동기어의 재질별 진동.소음 특성에 관한 연구)

  • 최은오
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.6 no.2
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    • pp.67-75
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    • 1997
  • The noise . vibration characteristics of Hypoid gears which were made from three seperate materials(SCM, TSCM, SNCM) under the identical process were investigated for the sake of durability improvement of differential gear compatible with low level noise gear set. For this study, we developed a rig experimental equipment which can perform close noise.vibration experiment of differential gear. Consequently, we could analyze the noise.vibration characteristics of final reduction gear by materials, and also we observed changes in both metallic structure and hardness according to the materials of pinion gear. In addition to this, the correlation between the vibration of the differential gear and the interior noise of the passenger vehicles was proved by analyzing the results of rig vibration experiment and field noise test.

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