• 제목/요약/키워드: Reciprocating Compressors

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리니어 왕복운동 제어시스템 구동용 가동코일형 리니어 액츄에이터의 설계제작 및 제어정수 도출 (Design and Extraction of Control Parameters of a Moving-Coil-Type Linear Actuator for Driving of Linear Reciprocating Motion Control Systems)

  • 장석명;정상섭;박희창;문석준;박찬일;정태영
    • 대한전기학회논문지:전기기기및에너지변환시스템부문B
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    • 제48권5호
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    • pp.241-248
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    • 1999
  • Recently, many linear motion generators and motors are rapidly finding applications that ranges from short stroke linear motion vibrators, such as dynamic cone type loudspeakers to stirling engine driven linear reciprocating alternators, compressors, textile machines etc. The stroke-length may go up to 2m, and the maximum speed is in the range of 5 to 10m/s with oscillating frequency as high as 15 kHz. Therefore, the linear oscillating actuators(LOAs) may be considered as variable speed drivers of precise controller with stoke-length and reversal periods during the reciprocating motion. In this paper, the design, fabrication, experiments, and extraction of control parameters of a moving coil type LOA for driving of linear reciprocating motion control systems, are treated. The actuator consists of the NdFeB permanent magnets with high specific energy as the stator produced magnetic field, a coil-wrapped nonmagnetic hollow rectangular bobbin structure, and an iron core as a pathway for magnetic flux. Actually, the design is accomplished by using FEM analysis for the basic configuration of a magnetic circuit, and characteristic equations for coil design. In order to apply as the drivers of a linear motion reciprocating control system, the control parameters and circuit parameters, such as input voltage-stoke, exciting frequency-stoke, coil inductance and so on, are extracted from the analysis and experiments on concerning a fabricating LOA.

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왕복동 압축기의 성능에 대하여 (THE CHARACTERISTIC OF A TWO STAGE AMMONIA RECIPROCATING COMPRESSOR)

  • 조권옥;오후규
    • 한국수산과학회지
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    • 제10권1호
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    • pp.65-69
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    • 1977
  • The characteristics of two stage compressor which is constituted of two separated reciprocating compressors was tested measuring the volumetric efficiency of each compressor at suction of both bighandlowpressdresideusillgorificetypeflolrmeters. The volumetric efficiency of low pressure side compressor was lower than that of the high side when they were operating under the same compression ratio. And it tended to reduce obviously by lowering evaporating temperature resulting in a markable reduction of refrigerating capacity at the same time. It is assumed that the falling of volumetric efficiency at low side compressor was directed by the decrease in evaporating temperature which derives the falls of gas pressure at suction, increase in compression ratio, and gas flow resistance at suction and discharge valves.

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W형 및 V형 왕복동 공기압축기의 평형추 설계 (Counter weight design for a W/V type reciprocating air compressor)

  • 김영철;성세제;김영주;최상규
    • 한국소음진동공학회:학술대회논문집
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    • 한국소음진동공학회 2002년도 춘계학술대회논문집
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    • pp.227-233
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    • 2002
  • For the purpose of high outlet pressure, compactness and low vibration and noise, modem reciprocating air compressors are tend to have a multi-stage W-type or V-type cylinder arrangement. An effective counter weight calculation method is presented for reducing the inertia forces of the compressor. This calculation method is using the complex representation and verified its validity. A design program for the counter weight of W-type or V-type air compressor was presented to the manufacturer, A designed counter weight was attached to the W-type or V-type air compressor. Vibration test results gave us improved performance.

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왕복압축기용 머플러의 유동-음향 성능 특성에 대한 수치적 고찰 (Numerical investigation into the characteristics of flow and acoustic performances of mufflers for a reciprocating compressor)

  • 김상현;정철웅;김해승;이효재
    • 한국소음진동공학회:학술대회논문집
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    • 한국소음진동공학회 2014년도 추계학술대회 논문집
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    • pp.673-678
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    • 2014
  • In a compressor, highly impulsive pressure fluctuations induced by a reciprocating piston and valves cause noise and vibration to be so critical issues that low noise requirement always challenges engineers developing it. A muffler is frequently used for reducing these impulsive noise components, but has adverse effects on compressor's performance due to additional pressure drop and heat transfer of refrigerant when it pass through the muffler. In this study, compressible full 3-dimensional CFD simulations are performed to investigate both of flow and acoustic performances of a muffler in use for compressors. On a basis of the analysis results, a parametric study using design factors introduced to improve flow and acoustic performances of the existing muffler is carried out. Finally, improved designs are suggested to confirm the current results.

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전동형 진동식 압축기 토출밸브의 동적해석 (Dynamic Analysis of a Discharge Valve for Electrodynamic Oscillating Compressor)

  • 김형진;박윤식
    • 소음진동
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    • 제10권4호
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    • pp.615-622
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    • 2000
  • Discharge valve mechanism for an electrodynamic-oscillating compressor is different from that of a conventional reciprocating compressor. It has a larger discharge port area, heavier valve mass and stiffer valve spring comparing with the reciprocating one. Since the motion of piston is not kinematically restricted as in conventional reciprocating compressors, the stroke of the piston can change sensitively with supplied boltage and load. Thus piston can impact with discharge valve occasionally. This work deals on dynamic analysis of discharge valve considering all of those different characteristics. Impact is considered by a spring-mass model, and the pressure fluctuation at the both sides of the valve is also included considering the discharge port area and valve spring preload. It is assumed that piston moves in the region of between top and bottom dead center not by calculating piston motion from an electrodynamic equation but by getting values through experiment. Discharge pressure fluctuation is calculated using Helmholtz modeling. Finally, dynamic model for a discharge valve is constructed. In order to validate the model analysis results, the valve motion is experimentally measured and compared with analysis.

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왕복동식 압축기의 스너버내 맥동압 분포 (Pulsatile Pressure Distribution on the Snubber of Reciprocating Compressor)

  • 이경환;;정한식;정효민
    • 대한설비공학회:학술대회논문집
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    • 대한설비공학회 2007년도 동계학술발표대회 논문집
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    • pp.606-611
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    • 2007
  • Pulsation is an inherent phenomenon in reciprocating compressors. It interacts with piping to cause vibrations and performance problems. Indiscriminately connecting to a compressor can be dangerous and cost money in the form of broken equipment and piping, poor performance, inaccurate metering, unwanted vibration, and sometimes noise. Piping connected to a compressor can materially affect the performance and response. To minimize these detrimental effects, reciprocating compressor system should be equipped by pulsation suppression system. This study discusses pressure pulsation phenomena occurred in a reciprocating compressor system. An experiment applied air compressor unit, as pulsating pressure generator, has been done. The compressor was connected sequentially to a snubber model and pressure tank. Sensor probes were placed on the inlet and outlet pipes of snubber. Compressor was driven by a motor controlled by a frequency regulator. The experiment was conducted by adjusting the regulator at 40Hz. General information about an internal gas flow can be achieved by numerical analysis approach. Information of the velocity, pressure and turbulence kinetic energy distribution are presented in this paper. Based on this result, the design improvement might be done.

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FEM을 이용한 왕복동 공기압축기의 피스톤 및 커넥팅로드의 구조해석 (Transient Structural Analysis of Piston and Connecting Rods of Reciprocating Air Compressor Using FEM)

  • ;양창조;김준호;김부기
    • 해양환경안전학회지
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    • 제23권4호
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    • pp.393-399
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    • 2017
  • 왕복동식 압축기에서 피스톤과 커넥팅로드는 중요한 부분이다. 이러한 주요부에 기계적 부하가 과도하게 가해지면 해당 기부속이 손상될 수 있으며, 교체하기도 쉽지 않고 비용도 많이 든다. 따라서 내구성과 수명에 영향을 미치는 요인을 분석할 필요가 있다. 본 연구의 주요 목적은 피스톤과 커넥팅로드의 최대 응력 집중 위치를 확인하는 것이다. 이를 위해 설계된 공기압축기의 작업 공정의 동적계산을 기반으로 피스톤 및 커넥팅로드의 응력 분석을 수행하였다. 공기압축기의 피스톤과 커넥팅로드의 3 차원 모델을 따로 설계하고, 이러한 부품들의 유한요소 해석은 수치해석적인 근사해법을 사용하였다. 피스톤은 열 경계 조건 없이 크랭크 샤프트의 각도에 따라 압력 부하를 받는다. 시뮬레이션 결과는 피스톤과 커넥팅로드의 응력 집중 위치와 그 값을 예측하고 추정할 수 있다. 그 결과 크랭크 각도 $135^{\circ}$$225^{\circ}$에서 피스톤은 190MPa, 커넥팅로드는 123MPa 이상의 최대 등가응력이 나타났으며 이는 인장 항복강도 이하의 값이다. 또한, 커넥팅로드와 피스톤에 계산 된 안전 계수는 1보다 높게 나타났다. 더욱이, 이러한 결과는 왕복동 공기압축기 제작사에 피스톤 및 커넥팅로드를 설계함에 있어서 최적화를 위한 참고 자료로 활용 될 수 있다.

오일프리 왕복동식 공기압축기 진동저감을 위한 방안 연구 (A Study on Reducing Vibration of Oil-Free Reciprocating Air Compressors)

  • 송민수;박은석;황성욱;오석진;고형근
    • 한국철도학회:학술대회논문집
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    • 한국철도학회 2011년도 정기총회 및 추계학술대회 논문집
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    • pp.656-662
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    • 2011
  • 최근들어 철도차량 기술은 비약적으로 발전하고 있지만 승차감과 진동 등의 문제는 앞으로도 계속 연구해야 할 과제로 남아있다. 서울시 7호선 전동차(SR001)에 적용된 공기압축기는 유지보수성 및 점검의 편리함을 고려하여 오일프리 왕복동식 공기압축기를 적용하였다. 하지만 왕복동식 공기압축기는 피스톤의 왕복 운동에 의해 공기를 압축하고 그 관성의 힘 때문에 압축기 및 주위 구조물에 진동을 전파한다. 그 전파되는 진동을 최소한으로 줄이기 위해 오일프리 왕복동식 공기압축기의 마운팅 브라켓에 대한 최적설계를 통해 진동저감 효과를 볼 수 있었고, 그와 더불어 공기압축기 작동시 발생되는 진동을 측정하여 나온 결과 값을 토대로 진동에 대한 주파수 스펙트럼을 비교 분석하였다. 본 연구에서는 설계치와 실험결과의 차이를 분석하여 왕복동식 공기압축기의 진동전파 과정을 파악하고, 진동이 전달되는 것을 최소화 하여 진동저감을 위한 대책을 고찰하였다.

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Evaluation of Scratch Characteristics of Diaphragm for Application of Hydrogen Compressor Parts

  • Sung-Jun Lee;Chang-Lae Kim
    • Tribology and Lubricants
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    • 제39권5호
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    • pp.212-215
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    • 2023
  • Diaphragm compressors play a crucial role in safely compressing large volumes of high-purity hydrogen gas without contamination or leakage, thereby ensuring quality and reliability. Diaphragm compressors use a thin, flat, triple-layered diaphragm plate that is subjected to repetitive piston pressure for compression. They are usually made of metallic materials such as stainless steel or Inconel owing to their high-pressure resistance. However, since they are consumable components, they fail due to fatigue from repetitive pressure and vibration stress. This study aims to evaluate the scratch characteristics of diaphragms in operational environments by conducting tests on three different samples: Inconel 718, AISI 301, and Teflon-coated AISI 301. The Inconel 718 sample underwent a polishing process, the AISI 301 sample used raw material, and the Teflon coating was applied to the AISI 301 substrate at a thickness of 50 ㎛. To assess the scratch resistance, reciprocating motion friction tests were performed using a tribometer, utilizing 220 and 2000 grit sandpapers as the counter materials. The results of the friction tests suggested that the Teflon-coated sample exhibited the lowest initial friction coefficient and consistently maintained the lowest average friction coefficient (0.13 and 0.11 with 220 and 2000 grit, respectively) throughout the test. Moreover, the Teflon-coated diaphragm showed minimal wear patterns, indicating superior scratch resistance than the Inconel 718 and AISI 301 samples. These findings suggest that Teflon coatings may offer an effective solution for enhancing scratch resistance in diaphragms, thereby improving compressor performance in high-pressure hydrogen applications.

랜덤 PWM을 이용한 왕복동식 압축기의 전자기소음 저감 (Electromagnetic Noise Reduction of Reciprocating Compressor using Random PWM)

  • 조관열;양순배;김학원
    • 전력전자학회논문지
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    • 제5권2호
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    • pp.200-207
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    • 2000
  • 근래 에어컨, 냉장고 및 세탁기와 같은 가전 전기제품에도 전력소비의 저감, 저속운전에 의한 소음저감 및 인간에게 보다 안락한 기능을 제공하기 위하여 인버터 시스템의 적용이 증가되고 있다. 그러나 인버터 시스템은 PWM에 의해 불필요하게 발생되는 전자기소음의 저감과 소음의 질에 대한 감성소음의 개선이 요구된다. 본 논문에서는 브러쉬없는 직류전동기로 구동되는 왕복동식 압축기에 대하여 고정 PWM과 랜덤 PWM의 전자기소음 분석을 통하여 인버터 냉장고에 랜덤 PWM을 적용함으로써 전자기소음의 저감 및 감성소음의 개선효과가 있음을 실험을 통하여 검증하였다.

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