• Title/Summary/Keyword: Real-Time Inspection

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Deep Learning Based Real-Time Painting Surface Inspection Algorithm for Autonomous Inspection Drone

  • Chang, Hyung-young;Han, Seung-ryong;Lim, Heon-young
    • Corrosion Science and Technology
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    • 제18권6호
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    • pp.253-257
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    • 2019
  • A deep learning based real-time painting surface inspection algorithm is proposed herein, designed for developing an autonomous inspection drone. The painting surface inspection is usually conducted manually. However, the manual inspection has a limitation in obtaining accurate data for correct judgement on the surface because of human error and deviation of individual inspection experiences. The best method to replace manual surface inspection is the vision-based inspection method with a camera, using various image processing algorithms. Nevertheless, the visual inspection is difficult to apply to surface inspection due to diverse appearances of material, hue, and lightning effects. To overcome technical limitations, a deep learning-based pattern recognition algorithm is proposed, which is specialized for painting surface inspections. The proposed algorithm functions in real time on the embedded board mounted on an autonomous inspection drone. The inspection results data are stored in the database and used for training the deep learning algorithm to improve performance. The various experiments for pre-inspection of painting processes are performed to verify real-time performance of the proposed deep learning algorithm.

윈도우 운영체제 기반의 실시간 점검장비 소프트웨어 설계 및 성능검증 (The Design and Performance Verification of Real-Time Inspection Equipment Software based on Windows Operating System)

  • 김효중;허용관;권병기
    • 한국콘텐츠학회논문지
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    • 제17권10호
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    • pp.1-8
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    • 2017
  • 최근 군용장비의 첨단화가 가속됨에 따라 장비의 성능을 실시간으로 검증하는 점검장비 역할이 중요해지고 있다. 대부분 점검장비가 개발 편의성, 개발기간 등을 고려해서 윈도우 기반으로 개발되었다. 하지만 윈도우 기반 점검장비가 실시간성을 제공하지 않아 이기종간의 데이터 통신에 대한 주기를 만족해주지 못하는 단점이 있으며, 이러한 문제를 해결하기 위해 고가의 상용 솔루션을 이용하여 윈도우 기반의 점검장비에 실시간성을 보장해주고 있다. 본 논문에서는 고가의 상용 솔루션을 대체하는 실시간 이식 커널인 RTiK-MP를 기반으로 하는 실시간 점검장비 소프트웨어를 설계하는 방법을 제시하며, 성능을 검증하기 위해 고속으로 통신하는 유도탄과 연동시험을 통해서 실시간성과 데이터 정확성을 측정하고 이를 검증하였다.

Line Scan Camera를 이용한 실시간 PCB 검사 시스템 (Real-Time PCB Inspection System using the Line Scan Camera)

  • 하종수;이영아;이영동;최강선;고성제
    • 대한전자공학회:학술대회논문집
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    • 대한전자공학회 2002년도 하계종합학술대회 논문집(4)
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    • pp.81-84
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    • 2002
  • This paper presents the real-time PCB(Printed circuit board) inspection system that can detect thin open/short error using the line scan camera. After a overall introduction of our system, the outline of our inspection methods are described. The goal of our inspection system is the real time and detailed inspection using the line scan camera. To perform inspection processing in real-time, we utilize double buffering structure. In order to solve the problem of unexpectable pixels of PCB, we propose melting process which eliminates unexpectable pixels of PCB. The design and development of our prototype of PCB ins- pection system is discussed and test results are presented to show the effectiveness of the developed inspection algorithm.

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실시간 영상처리를 이용한 표면흠검사기 개발 (The Development of Surface Inspection System Using the Real-time Image Processing)

  • 이종학;박창현;정진양
    • 제어로봇시스템학회:학술대회논문집
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    • 제어로봇시스템학회 2000년도 제15차 학술회의논문집
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    • pp.171-171
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    • 2000
  • We have developed m innovative surface inspection system for automated quality control for steel products in POSCO. We had ever installed the various kinds of surface inspection systems, such as a linear CCD and a laser typed surface inspection systems at cold rolled strips production lines. But, these systems cannot fulfill the sufficient detection and classification rate, and real time processing performance. In order to increase detection and classification rate, we have used the Dark, Bright and Transition Field illumination and area type CCD camera, and fur the real time image processing, parallel computing has been used. In this paper, we introduced the automatic surface inspection system and real time image processing technique using the Object Detection, Defect Detection, Classification algorithms and its performance obtained at the production line.

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RTiK과 DPC 제어를 통한 윈도우즈 기반의 검사장비에서 MIL-STD-1553B 통신의 실시간 구현 (Implementation for Real-Time of MIL-STD-1553B Communication in Inspection Equipment Based on Windows with RTiK and DPC Control)

  • 김종진;이상길;이철훈
    • 한국멀티미디어학회논문지
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    • 제24권2호
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    • pp.199-207
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    • 2021
  • It is very important to support real-time on the inspection equipment based on Windows. In particular, in the system using MIL-STD-1553B communication, which is widely used in military weapon systems, real-time is required for inspection equipment that uses mostly platforms based on Windows such as Industrial PCs. However, in order to use a complete real-time operating system such as VxWorks, the purchase cost is expensive and the implementation is complicated on the system, so it is not suitable for inspection equipment that requires simple functions to just check go or no-go. Therefore, in this paper, a Real-Time implanted Kernel(RTiK) in the Windows kernel is implanted in order to improve these defects, and real-time performance is implemented for periodically MIL-STD-1553B communication by Deferred Procedure Call(DPC) of Windows. Also, it was verified that the period of up to 2ms was guaranteed with a RDTSC into the EDX:EAX registers for measuring the periodicity.

비전 시스템을 이용한 실시간 섬유결점 검사기 개발 (Development of Real-Time Vision-Based Fabric Inspection System)

  • 조지승;정병묵;박무진
    • 한국정밀공학회지
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    • 제20권9호
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    • pp.92-99
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    • 2003
  • Quality inspection of textile products is an important problem for fabric manufacturers. This paper presents an automatic vision-based system for quality control of web textile fabrics. Typical web material is 1-3m wide and is driven with speeds ranging from 20m/min to 200m/min. At the present, the quality assessment procedures are performed manually by expert. But worker can not detect more than 60% of the present defect and inspect the fabric if moving faster than 30m/min. To increase the overall quality and homogeneity of textile, an automated visual inspection system is needed fur the productivity. However, the existing inspection system are too expensive to purchase for small companies. In this paper, the proposed PC based real-time inspection algorithm gives low cost textile inspection system, high detection rate with good accuracy and low rate of false alarms. The method shows good results in the detection of several types of fabric defects.

패턴 매칭을 이용한 실시간 PCB 비전 검사 (Real-time PCB Vision Inspection Using Pattern Matching)

  • 이영아;박우석;고성제
    • 대한전자공학회:학술대회논문집
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    • 대한전자공학회 2003년도 하계종합학술대회 논문집 Ⅳ
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    • pp.2335-2338
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    • 2003
  • This paper presents a real-time PCB (Printed Circuit Board) vision inspection system. This system can detect the OPEN and SHORT of the PCB which of the line width is 150$\mu\textrm{m}$. Our PCB inspection system is based on the referential method. Since the size of the captured PCB image is very large, the image is divided into 512${\times}$512 images to apply the accurate alignment efficiently. To correct the misalignment between the reference image and the inspection image, pattern matching is performed. In order to implement the proposed algorithm in real-time, we use the SIMD instruction and the double buffering structures. Our experiential results show the effectiveness of the developed inspection algorithm.

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Edge Detecting Algorithm을 이용한 OLED 보호 필름의 Real Time Inspection에 대한 연구 (A study on real time inspection of OLED protective film using edge detecting algorithm)

  • 한주석;한봉석;한유진;최두선;김태민;고강호;박정래;임동욱
    • Design & Manufacturing
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    • 제14권2호
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    • pp.14-20
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    • 2020
  • In OLED panel production process, it is necessary to cut a part of protective film as a preprocess for lighting inspection. The current method is to recognize only the fiducial mark of the cut-out panel. Bare Glass Cutting does not compensate for machining cumulative tolerances. Even though process defects still occur, it is necessary to develop technology to solve this problem because only the Align Mark of the panel that has already been cut is used as the reference point for alignment. There is a lot of defective lighting during panel lighting test because the correct protective film is not cut on the panel power and signal application pad position. In laser cutting process to remove the polarizing film / protective film / TSP film of OLED panel, laser processing is not performed immediately after the panel alignment based on the alignment mark only. Therefore, in this paper, we performed real time inspection which minimizes the mechanism tolerance by correcting the laser cutting path of the protective film in real time using Machine Vision. We have studied calibration algorithm of Vision Software coordinate system and real image coordinate system to minimize inspection resolution and position detection error and edge detection algorithm to accurately measure edge of panel.

초고속 통신망을 이용한 CSCW 기반 CALS 시스템 개발

  • 배재호;왕지남
    • 정보처리학회지
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    • 제5권1호
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    • pp.62-74
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    • 1998
  • This paper deals with developing a remote & real-time Computer-Aided Logistics Support (CALS) Systems through Information Super-Highway. A prototype of CALS is designed and implemented considering the environment of Information Super Highway. The concept of CSCW based virtual enterprise is discussed in con-nection with the four different activities. development of remote & virtual equipment controller remote-monitoring & inspection real time tracking of logistics information and web-based bidding and delivery system. A real implemented system is demonstrated under the Infor-mation Super-Highway with the corresponding software and hardware configuration.

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영역교차법, 왜곡각 분류자 및 명암도 상관행렬 특징자를 이용한 실시간 섬유 성량 검사 시스템 (Real-Time Textile Dimension Inspection System Using Zone-Crossing Method, Distortion Angle Classifier and Gray-Level Co-occurrence Matrix Features)

  • 이응주;이철희
    • 한국멀티미디어학회논문지
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    • 제3권2호
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    • pp.112-120
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    • 2000
  • 본 논문에서는 섬유 제직 공정시 섬유 제품의 질에 영향을 미칠수 있는 섬유 결함, 결함의 위치 검출 뿐만 아니라 이동중인 섬유의 왜곡각 분류 및 섬유의 밀도를 측정할 수 있는 실시간 섬유 성량 검사 시스템을 구현하였다. 구현된 시스템에서는 잡음 문제와 실시간 처리를 위하여 광학적 렌즈로부터 섬유의 위사 부분만을 추출한 후 영역 교차법을 적용하여 섬유의 밀도를 측정하였으며, 획득된 위사 영상으로부터 평균 기울기와 가우시안 기울기 분류자를 사용하여 고속 이동 섬유 가공 공정시 발생할 수 있는 섬유의 왜곡각 분류를 통해 왜곡각 보정을 하였다. 또한 명암도 상관 행렬 특징자를 이용하여 섬유의 결함 검사와 겸함 위치를 추출하도록 하였다. 제안한 알고리즘을 적용하여 구현한 섬유 성량 검사 시스템은 고속 이동 섬유 가공 공정에 있어서 실시간으로 섬유의 밀도 계산과 섬유 결함 검출이 가능하며 섬유 염색, 제직 및 가공공정에 있어서 섬유의 상태를 모니터링 및 제어함으로써 고품질의 섬유 제품 생산이 가능하다.

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