• 제목/요약/키워드: Reaction-bonding

검색결과 386건 처리시간 0.028초

Reaction-Bonded Al2O3 Ceramics Using Oxidation of Al Alloy Powder

  • Lee, Hyun-Kwuon
    • 한국재료학회지
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    • 제24권5호
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    • pp.236-242
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    • 2014
  • Fabrication of reaction-bonded $Al_2O_3$ (RBAO) ceramics using Al-Zn-Mg alloy powder was studied in order to improve traditional RBAO ceramic processing using Al powder. The influence on reaction-bonding and microstructure, as well as on physical and mechanical properties, of the particulate characteristics of the $Al_2O_3$-Al alloy powder mixtures after milling, was revealed. Variation of the particulate characteristics of this $Al_2O_3$-Al alloy powder mixture with milling time was reported previously. To start, the $Al_2O_3$-Al alloy powder mixture was milled, reaction-bonded, post-sintered, and characterized. During reaction-bonding of the $Al_2O_3$-Al alloy powder mixture compacts, oxidation of the Al alloy took place in two stages, that is, there was solid- and liquid-state oxidation of the Al alloy. The solid-state oxidation exhibited strong dependence on the density of surface defects on the Al-alloy particles formed during milling. Higher milling efficiency resulted in less participation of the Al alloy in reaction-bonding. This was because of its consumption by chemical reactions during milling, and subsequent powder handling, and could be rather harmful in the case of over-milling. In contrast to very little dependence of oxidation of the Al alloy on its particle size after milling, the relative density, microstructure, and flexural strength were strongly dependent on particle size after milling (i.e., on milling efficiency). The relative density and 4-point flexural strength of the RBAO ceramics in this study were ~98% and ~365 MPa, respectively, after post-sintering at $1,600^{\circ}C$.

Rene80/B/Rene80계의 액상확산 접합과정 -B분말 도포법을 이용한 액상확산접합 (Liquid Phase Diffusion Bonding Procedure of Rene80/B/Rene80 System -Liquid Phase Diffusion Bonding Using B Powder Coating Method)

  • 정재필;강춘식
    • Journal of Welding and Joining
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    • 제13권2호
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    • pp.132-138
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    • 1995
  • Rene80 superalloy was liquid phase diffusion bonded by using boron(B) as an insert material, where B has high diffusivity and higher melting point as an insert material. Bonding procedure and bonding mechanism of Rene80/B/Rene80 joint were investigated. As results, liquid metal was produced by solid state reaction between base metal and insert material on bonding zone. The liquid metal was produced preferentially at the grain boundary. Except for production of liquid metal, other bonding procedure was nearly same as TLP(Transient Liquid Phase) bonding. Bonding time, however, was reduced compared to prior result of TLP bonding. By bonding S.4ks at l453K, Ren80/B/Rene80 joint was isothermally solidified and homogenized where thickness of insert material was 7.5.mu.m.

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Cinchona-based Sulfonamide Organocatalysts: Concept, Scope, and Practical Applications

  • Bae, Han Yong;Song, Choong Eui
    • Bulletin of the Korean Chemical Society
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    • 제35권6호
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    • pp.1590-1600
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    • 2014
  • Cinchona-based bifunctional catalysts have been extensively employed in the field of organocatalysis due to the incorporation of both hydrogen-bonding acceptors (quinuclidine) and hydrogen-bonding donors (e.g., alcohol, amide, (thio)urea and squaramide) in the molecule, which can simultaneously activate nucleophiles and electrophiles, respectively. Among them, cinchona-derived (thio)urea and squaramide catalysts have shown remarkable application potential by using their bifurcated hydrogen bonding donors in activating electrophilic carbonyls and imines. However, due to their bifunctional nature, they tend to aggregate via inter- and intramolecular acid-base interactions under certain conditions, which can lead to a decrease in the enantioselectivity of the reaction. To overcome this self-aggregation problem of bifunctional organocatalysts, we have successfully developed a series of sulfonamide-based organocatalysts, which do not aggregate under conventional reaction conditions. Herein, we summarize the recent applications of our cinchona-derived sulfonamide organocatalysts in highly enantioselective methanolytic desymmetrization and decarboxylative aldol reactions. Immobilization of sulfonamide-based catalysts onto solid supports allowed for unprecedented practical applications in the synthesis of valuable bioactive synthons with excellent enantioselectivities.

$ZrO_2/NiTi$ 접합부 반응조직에 따른 꺽임강도 및 파괴거동 변화 (The Variation of Fracture Strength and Modes in $ZrO_2/NiTi$ Bond by Changing Reaction Layer)

  • 김영정
    • 한국세라믹학회지
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    • 제31권10호
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    • pp.1197-1201
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    • 1994
  • The fracture strength and fracture modes were studied in 3Y-TZP/NiNi bonding which change their interfacial structure with bonding condition. Average 4-point bending strength of 200 MPa to 400 MPa were achieved. The formation of Ti-oxide phase at the interface critically influenced the bonding strength and fracture mode. The fracture surface of Ti-oxide free interface contained multiphase in some case including ZrO2. From the result it was confirmed that in order to maximize the bonding strength crack deflection from interface to ceramic was required.

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브레이징을 이용한 Ti/SUS321L 접합체의 기계적 특성과 미세조직의 변화 (Variations of micro-structures and mechanical properties of Ti/SUS321L joint using brazing method)

  • 구자명;정우주;한범석;정승부
    • 대한용접접합학회:학술대회논문집
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    • 대한용접접합학회 2002년도 춘계학술발표대회 개요집
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    • pp.285-287
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    • 2002
  • This study is investigated in variations of micro-structures and mechanical properties of Ti/SUS321L joint with bonding temperature and time using brazing method. According to increasing bonding temperature and time, it was observed the thickness of their reaction layer increased. In tensile test, it was examined that the tensile strength had maximum value at the bonding time of 5min and decreased after bonding time over 5min because of increasing their oxides and intermetallic compounds.

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Fabrication of β-SiAlONs by a Reaction-Bonding Process Followed by Post-Sintering

  • Park, Young-Jo;Noh, Eun-Ah;Ko, Jae-Woong;Kim, Hai-Doo
    • 한국세라믹학회지
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    • 제46권5호
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    • pp.452-455
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    • 2009
  • A cost-effective route to synthesize $\beta$-SiAlONs from Si mixtures by reaction bonding followed by post-sintering was investigated. Three different z values, 0.45, 0.92 and 1.87, in $Si_{6-z}Al_zO_zN_{8-z}$ without excess liquid phase were selected to elucidate the mechanism of SiAlON formation and densification. For RBSN (reaction-bonded silicon nitride) specimens prior to post-sintering, nitridation rates of more than 90% were achieved by multistep heating to $1400^{\circ}C$ in flowing 5%$H_2$/95%$N_2$; residual Si was not detected by XRD analysis. An increase in density was acquired with increasing z values in post-sintered specimens, and this tendency was explained by the presence of higher amounts of transient liquid phase at larger z values. Measured z values from the synthesized $\beta$-SiAlONs were similar to the values calculated for the starting compositions. Slight deviations in z values between measurements and calculations were rationalized by a reasonable application of the characteristics of the nitriding and post-sintering processes.

Cu-C$u_2$O의 공정반응에 의한 구리와 알루미나의 직접접합 (The Direct Bonding of Copper to Alumina by $Cu-Cu_2$O Eutectic Reaction)

  • 유환성;이임열
    • 한국재료학회지
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    • 제2권4호
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    • pp.241-247
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    • 1992
  • 본 연구에서는 $Cu-Cu_2$O의 공정반응에 의한 구리와 알루미나의 직접접합에 대하여 연구 하였다. $1.5{\times}10^{-1}$torr, $1015^{\circ}C$에서 산화시킨 후 $10_{-3}$torr, 107$5^{\circ}C$에서 접합시킨 시편의 접합력과 계면특성을 인장시험, SEM, EDS 및 XRD를 통하여 분석하였다. 3분 산화시켜 접합하면 우수한 접합강도를 보이며 산화시간이 이보다 짧거나 길면 결합력은 저하하였다. 과단은 알루미나 공정조직 계면에서 발생하였으며 파단후 $Al_2O_3$표면에는 Cu쪽에서 빠져나간 $Cu_2$O nodule의 존재하였는 바 접합력은 $Cu_2$O-A$l_2O_3$계면보다는 $Cu-Cu_2$O계면에 좌우됨을 보여주고 있다. 접합력은 접합시간에 따라 완만한 증가를 보였으며 CuA$l_2O_4$$CuAlO_2$의 반응생성물이 접합중 형성되었다.

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Spin-on Glass를 이용한 실리콘과 유리의 저온 접합 공정 (Low Temperature Bonding Process of Silicon and Glass using Spin-on Glass)

  • 이재학;유중돈
    • Journal of Welding and Joining
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    • 제23권6호
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    • pp.77-86
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    • 2005
  • Low temperature bonding of the silicon and glass using the Spin-on Glass (SOG) has been conducted experimentally to figure out the effects of the SOG solution composition and process variables on bond strength using the Design of Experiment method. In order to achieve the high quality bond interface without rack, sufficient reaction time of the optimal SOG solution composition is needed along with proper pressure and annealing temperature. The shear strength under the optimal SOG solution composition and process condition was higher than that of conventional anodic bonding and similar to that of wafer direct bonding.

Ni/Ti 금속침투에 의한 반응결합소결 TiC계 복합체의 미세구조 및 기계적 특성 (Microstructure and Mechanical Properties of Reaction-Bonded Sintering TiC-Based Composite Prepared by Ni-Ti Metal Infiltration)

  • 한인섭;우상국;김홍수;양준환;정윤중
    • 한국세라믹학회지
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    • 제33권9호
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    • pp.995-1002
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    • 1996
  • The TiC-(Ni/Ti) composites were prepared by reaction bonding between TiC preforms and the melted mixture of Ni/Ti metal the atomic ratio of which were the ranges of 0.3 to 3. And their microstructures phase composi-tions and mechanical properties were investigated. During reaction bonding Ni/Ti metal mixture had a good wettability an permeability with TiC preforms and pore-free and fully dense sintered bodies were fabricated. TiC particle shape changed from spherical to angular platelet-like and grain size was grown with Ni/Ti atomic ratio increasing from 0.3 to 1. whereas grain growth of TiC particle was restrained and its shape changed gain from angular platelet-like to spherical when Ni/Ti atomic ratio was more than 2. Maximum bending strength and fracture toughness were obtained at the Ni/Ti atomic ratio being 1 their values were 582 MPa and 11.1 MPa.m1/2 respectively.

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