• Title/Summary/Keyword: Reaction sintering

Search Result 557, Processing Time 0.041 seconds

Densification and rain Growth of Alumina Heated by Microwave (Microwave로 가열한 알루미나의 소결 및 입성장 거동)

  • 김도형;오성록;김종희
    • Journal of the Korean Ceramic Society
    • /
    • v.29 no.4
    • /
    • pp.305-311
    • /
    • 1992
  • As compared with conventional sintering, rapid heating in microwave system could enhance sinterability and final properties of alumina with a very short sintering time. In this study microwave sintering was performed using zirconia brick as a reaction chamber which was positioned in a 2.45 GHz(700 W) multimode microwave cavity. Microwave-sintered alumina showed high density and smaller grain size than conventionally sintered alumina because the ratio of densification rate/grain growth rate was increased by rapid heating.

  • PDF

A Study on the Reaction -Bonding and Gas Pressure Sintering of Si Compact made by Pressureless Powder Packing Method (무가압 분말 충전 성형법에 의해 제조된 Si 성형체의 반응 소결과 가스압 소결에 관한 연구)

  • 박정현;강민수;백승수;염강섭
    • Journal of the Korean Ceramic Society
    • /
    • v.33 no.12
    • /
    • pp.1414-1420
    • /
    • 1996
  • Using Si powder with average particle size of 8${\mu}{\textrm}{m}$ Si compacts were formed by pressureless powder packing method. The compacts were reaction bonded at 1350, 140$0^{\circ}C$ for 3~35 hrs under N2/H2 atmosphere and its microstructures were examined. Reaction bonded silicon nitrides showed nitridation of 90% and relative density of 88% After the impregnation of 5wt% MgO as sintering additive using aqueous solution of Mg nitrate the Si compacts were reaction bonded at 140$0^{\circ}C$ for 15hrs. The reaction bonded bodies were gas pressure sintered at 180$0^{\circ}C$ 190$0^{\circ}C$ 200$0^{\circ}C$ for 150, 300min. They showed relative density of 95% bending strength of 600MPa and fracture toughness of 6 MPa.m1/2.

  • PDF

The Effect of $Bi_2$$O_3$Addition on the Microstructure and Magnetic Properties of YIG Prepared by RSP(Reaction Sintering Process) (반응소결공정으로 제조된 YIG의 미세구조 및 자기특성에 대한 $Bi_2$$O_3$첨가 영향)

  • 김태옥;장학진;윤석영
    • Journal of the Korean Ceramic Society
    • /
    • v.38 no.8
    • /
    • pp.710-715
    • /
    • 2001
  • 반응소결공정(RSP : Reaction Sintering Process)을 이용하여 YF댸₃와 Fe₂O₃의 성분에 소결첨가재 Bi₂O₃를 첨가하여 YIG를 합성하였다. Bi₂O₃첨가량과 소결온도에 따른 YIG 소결체의 미세구조 및 자기적 특성변화에 대해 주사전자현미경, X-선 회절분석기 및 시료 진동형 자력계를 이용하여 조사하였다. 소량의 소결첨가재 Bi₂O₃첨가시 YIG 소결체의 격자상수는 12.387에서 12.420 Å으로 증가하였다. 이는 상대적으로 이온반경이 큰 Bi 이온이 12면체 Y 이온 자리로 치환되었기 때문인 것으로 여겨진다. Bi₂O₃를 1.0 wt% 첨가하였을 때 비교적 균질한 미세구조를 보였으며, 1350℃에서 소결한 YIG의 밀도가 이론밀도의 98% 이상의 치밀화를 보였다. Bi₂O₃가 0.0 wt%에서 1.5 wt%로 첨가량이 증가함에 따라 상온에서의 포화자화값(M/sub s/)은 조금씩 증가하는 경향을 보였으나 큰 변화는 없었다. 반응소결공정을 이용 YIG 소결시 소결첨가제 Bi₂O₃가 1.0 wt%이고, 소결온도 1350℃에서 비교적 우수한 소결특성과 자기특성을 가지는 YIG 소결체를 얻을 수 있었다.

  • PDF

Concentration of Liquid-phase in the Surface Region and Microstructural Change in Pressureless Sintered$\beta$-SiC (상압소결 $\beta$-SiC에 있어서 표면부에서의 액상집중과 미세구조의 변화)

  • Lee, Jong-Kook;Yang, Gwon-Seung;Kim, Hwan
    • Journal of the Korean Ceramic Society
    • /
    • v.33 no.8
    • /
    • pp.921-927
    • /
    • 1996
  • The liquid-phase concentration from the interior to the surface region and its influence on the microstructural changes were investigated in pressureless sintered $\beta$-SiC Surface reaction-layer was formed by reaction of packing powder and volatile components on the surface during sintering which was induced the concentration of liquid-phase in the surface regions. The microstructural changes between the surface region and the interior were appeared in sintered specimen which was resulted from the difference of liquid-phase content during sintering. Microstructural changes were observd with the depth of about 250${\mu}{\textrm}{m}$ from he surface. The grain size and aspect ratio of SiC in the interior are larger than those in the surface region and the rate of transforma-tion of $\beta$-to $\alpha$-SiC during sintering is higher in the interior than that in the surface region.

  • PDF

Low Temperature Sintering of $Mg_{3-x}Co_x(VO_4)_2$ Microwave Dielectric Ceramics for LTCC Applications (저온소결 $Mgx_{-3}Cox(VO_4)_2$ 세라믹스의 마이크로파 유전특성)

  • Lee, Ji-Hun;Bang, Jae-Cheol
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
    • /
    • 2005.11a
    • /
    • pp.220-223
    • /
    • 2005
  • We studied the effect of composition, processing, and sintering temperature on the microwave properties of $Mg_{3-x}Co_x(VO_4)_2$ system which is applicable to LTCC. When $Mg_{3-x}Co_x(VO_4)_2$ was fabricated by solid-state reaction process and sintered at the temperature range of $800\sim910^{\circ}C$, it was found that the optimum composition of x was 2 at which microwave properties of 910$^{\circ}C$-sintered one were as follows: $Q\times f_0\sim55,200GHz$ and $\varepsilon_r\sim10$. When $(MgCo_2)(VO_4)_2$ was fabricated by sol-gel process and sintered at 800$^{\circ}C$, $Q\timesf_0$was 34,400GHz which is much high compared to those fabricated by solid-state reaction process at the same sintering temperature.

  • PDF

A study on the fabrication and properties of aluminum oxynitride spinel spinel(ALON) prepared by reaction sintering method (반응소결법을 이용한 Aluminum Oxynitride Spinel(ALON) 제조 및 특성연구)

  • 장복기;이종호;백용혁;문종하;신동선;임용무
    • Journal of the Korean Crystal Growth and Crystal Technology
    • /
    • v.9 no.3
    • /
    • pp.320-326
    • /
    • 1999
  • Aluminum oxynitride spinel (ALON) was synthesized by the direct melt nitridation (DMN) process using aluminum metal and aluminium oxide. The amount of ALON increased with increasing the reaction sintering temperature. The specimen containing up to 10 wt% Al showed ALON phase only when heat-treated beyond $1750^{\circ}C$. Whereas the specimen composed of more than 12 wt% Al showed unreacted AlN phase. Bulk density of reaction-sintered specimen was increased with increasing sintering temperature, except the speimen containing unreacted AlN where the density slightly decreased when heat-treated beyond $1750^{\circ}C$, Transgranular fracture mode was observed predominantly in the specimen with higher Al content.

  • PDF

The Effect of Processing Variables and Composition on the Nitridation Behavior of Silicon Powder Compact

  • Park, Young-Jo;Lim, Hyung-Woo;Choi, Eugene;Kim, Hai-Doo
    • Journal of the Korean Ceramic Society
    • /
    • v.43 no.8 s.291
    • /
    • pp.472-478
    • /
    • 2006
  • The effect of compositional and processing variables on a nitriding reaction of silicon powder compact and subsequent post sintering of RBSN (Reaction-Bonded Silicon Nitride) was investigated. The addition of a nitriding agent enhanced nitridation rate substantially at low temperatures, while the formation of a liquid phase between the nitriding agent and the sintering additives at a high temperature caused a negative catalyst effect resulting in a decreased nitridation rate. A liquid phase formed by solely an additive, however, was found to have no effect on nitridation for the additive amount used in this research. The original site of a decomposing pore former was loosely filled by a reaction product ($Si_3N_4$), which provided a specimen with nitriding gas passage. For SRBSN (Sintered RBSN) specimens of high porosity, only a marginal dimensional change was measured after post sintering. Its engineering implication for near-net shaping ability is discussed.

Fabrication of$Al_2O_3/Fe$ composite by reaction sintering (반응소결법에 의한 $Al_2O_3/Fe$ 복합재료 제조)

  • 김송희;윤여범
    • Journal of the Korean Crystal Growth and Crystal Technology
    • /
    • v.9 no.2
    • /
    • pp.185-190
    • /
    • 1999
  • An $Al_2O_3/Fe$ composite was synthesized through the double stage processes by a reaction sintering which requires simple process and equipments but provides near-net-shape, a reduction/oxidation process for 5 hrs at $650^{\circ}C$ was followed by sintering at $1200^{\circ}C$ to form an $Al_2O_3/Fe$ composite. The composite processed through the double stage sintering are mainly consists of $\alpha$-Fe and ${\alpha}Al_2O_3$ with minor amount of $FeAl_2O_4$, a spinnel structure which is known to prevent Fe from filling up the pores and good contact with $Al_2O_3/Fe$ particles.

  • PDF

Microwave Dielectric Properties of Low-temperature Sintered $MgCo_2(VO_4)_2$ Ceramics Synthesized by Sol-Gel process (졸-겔 공정에 의해 제조된 저온소결 $MgCo_2(VO_4)_2$ 세라믹스의 마이크로파 유전특성)

  • Lee, Ji-Hun;Bang, Jae-Cheol
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
    • /
    • 2006.06a
    • /
    • pp.288-289
    • /
    • 2006
  • We studied the effect of sol-gel processing and sintering temperature on the microwave properties of $MgCo_2(VO_4)_2$ system(MCV) which is applicable to LTCC(low-temperature cofired ceramics). The MCV was synthesized by sol-gel process using solution that contains precursor molecules for Mg, Co, and V. SEM analysis shows that the average particle size is ${\sim}1{\mu}m$ and size distribution is very uniform compared to the one prepared by conventional solid-state reaction process. Highly dense samples were obtained at the sintering temperature range of $750^{\circ}C{\sim}930^{\circ}C$. The maximum $Q{\times}f_0$ value of 55,700GHz, dielectric constant(${\varepsilon}_r$) of 10.41 and temperature coefficient(${\tau}_f$) of $-85ppm/^{\circ}C$ was obtained at the sintering temperature of $930^{\circ}C$. The superior microwave properties of sol-gel processed MCV relative to conventional solid-state reaction processed one is remarkable especially at lower sintering temperatures such as $750^{\circ}C$ and $800^{\circ}C$.

  • PDF