• 제목/요약/키워드: Reaction bonded alumina

검색결과 23건 처리시간 0.028초

반응 소결 Alumina의 소결거동과 기계적 성질에 미치는 Al 첨가량의 영향 (Effect of Al Amount on the Sintering Behavior and Mechanical Properties of Reaction Bonded Alumina)

  • 장복기;문종하;이종호
    • 한국세라믹학회지
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    • 제34권5호
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    • pp.519-527
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    • 1997
  • The effect of Al content and heating rate on the sintering behavior, microstructure, and mechanical properties of reaction bonded alumina (RBAO) was investigated. As the heating rate became slower a critical Al content which could be added to RBAO increased. The weight gain and linear shrinkage of RBAO containing of 55 vol% Al were 28% and 6.5%, respectively. The relative density of RBAO decreased from 96 to 94%, as the amount of Al increased from 15 to 55 vol%. The hardness of RBAO increased from 17.8 to 19.9 GPa and the bending strength enhanced from 370 to 570 MPa, as the amount of Al increased from 15 to 55 vol%. On the other hand, the wear rate of RBAO degraded from 6.7 to 3.39$\times$10-5 $\textrm{mm}^2$/kg and the fracture toughness decreased from 4.1 to 3.6 MPa.m1/2, as the amount of Al increased from 15 to 55 vol%. Fracture modes were shown to the mixed mode of inter/transgranular. However, transgranular fracture was dominant with increasing the content of Al.

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ρ-알루미나결합 알루미나 캐스터블의 용융슬래그에 의한 침식기구 (Kinetics and Mechanism of Corrosion of ρ-alumina Bonded Alumina Castable by Molten Slag)

  • 천승호;전병세
    • 한국세라믹학회지
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    • 제40권10호
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    • pp.1015-1020
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    • 2003
  • $\rho$-알루미나 결합 진동성형용 알루미나 캐스터블 내화물의 매트릭스부분과 용응 슬래그와의 침식거동을 젭센(Jabsen)이 주장한 이론을 기초로 하고 킹거리(Kingery)가 제안한 반응 기구를 통해 규명하였다. 매트릭스 부분의 초기침식이 분자확산거동에 의하여 지배되며, 아레니우스 관계식과 잘 일치하고 있어 온도의존성 활성화 과정으로 받아들 수 있다. 슬래그와 경계층의 Ca 농도차이가 23.2%로서 경계층을 형성하기 위한 물질이동의 구동력이 되었다. 매트릭스의 침식정도가 뮬라이트 소결체보다 심하지만 킹거리의 침식반응 기구와 잘 일치하고 있어 캐스터블의 수명예측이 가능하다.

반응결합한 알루미나의 미구조와 파괴거동에 대한 비교 연구 (A Comparative Study of Microstructure and Fracture Behavior in Reaction-Bonded Alumina)

  • 이종호;장복기
    • 한국세라믹학회지
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    • 제29권7호
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    • pp.517-524
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    • 1992
  • For the present study two alumina bodies were prepared. The sinter-aid alumina body(SAA) was made by conventional sinter-process using sintering additives of TiO2 & MgO/CaO and the reaction-bonded alumina (RBA) made from Al-Al2O3 mixed powder. A comparison was made between those two bodies and this investigation seeks to evaluate their microstructure, physical properties and material's reliability as well as their fracture behaviour. In spite of its considerable microstructural densification accompanied by sintering shrinkage, SAA is largely inferior to RBA in fracture strength. However, SAA shows a somewhat higher m-value than RBA in respect to the material's reliability, the Weibull modulus(m). RBA, which has high fracture strength, shows much longer lifetime under static loading than SAA. Though, as with m of fracture strength, the reliability(mt) of lifetime prediction in RBA is less high than of SAA.

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순수 티타늄 주조체의 주형온도에 따른 용탕반응성 및 표면거칠기 (Metal-Mold Reaction and Surface Roughness Measurement of Pure Titanium Casting Specimens with Mold Temperatures)

  • 차성수;송영주;박수철
    • 대한치과기공학회지
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    • 제32권4호
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    • pp.297-305
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    • 2010
  • Purpose: The purpose of this study was to observe the change of metal-mold reaction and surface roughness in titanium casting specimens for phosphate-silica alumina bonded investment with mold temperatures. Methods: The metal-phosphate silica alumina bonded mold interface reaction and surface roughness of titanium casting specimens according to mold temperatures were investigated. The Specimens were analysed by scanning electron microscopy and surface roughness tester. Results: The oxidation behavior indicated by the growth of oxide thickness. The titanium-oxide layer were consisted two layer of a porous external and a dense internal one. The reaction layer and surface roughness increased with increasing investment material temperature. Conclusion: In this work, The most suitable mold temperature in casting of pure titanium was $200^{\circ}C$.

티타늄 주조체 냉각방법이 표면반응층에 미치는 영향 (The Effect of Cooling method on the Surface Reaction Zone of CP Titanium Casting Body)

  • 문수;최석순;문일
    • 대한치과기공학회지
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    • 제23권2호
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    • pp.203-210
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    • 2002
  • This test is to conduct applied research the reaction area of the Ti-cast metal body which is made use of Dental Phosphate-silica alumina bonded investment material selling at a market, and the cooling method is how to effect on the acicular. The experimentation is as followings, 1. Experimental specimens After invest with Dental Phosphate-silica alumina bonded investment material, the $10{\times}10{\times}1.0mm^3$ wax pattern was casted by Dental high vacuum argon centrifugal casting machine. 2. Test We can analyze SEM/EDS, XRD utilize the fractography(an optical microscope). 3. Conclusion The pure cast metal body constituted of reaction products layer, stability layer and contamination layer. This pure cast have no connection with the cooling condition. The pure Titanium shows difference in a component distribution according to the cooling condition. Through this experimentation we can establish that acicular in the pure Ti-cast metal is consist of Hexagonal structure a=2.9505$\AA$, c=4.6826$\AA$.

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Microstructural Behavior of Alumina Aggregate Compacts Prepared by Transient Liquid Phase Sintering

  • Lee, Seung-Jae;Kim, Hai-Doo;Lee, Deuk-Yong;Kim, Dae-Joon
    • The Korean Journal of Ceramics
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    • 제6권1호
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    • pp.78-82
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    • 2000
  • Although alumina aggregates have been used as refractory aggregates due to the improved mechanical properties of refractories as a result of the low contraction of alumina aggregates, the aggregates have a difficulty in fabrication due to its low sinterability. Two types of alumina aggregates and a fused alumina aggregate containing transient liquid forming additives are prepared to investigate the sintering characteristics of aggregates. $Al_2O_3$rich composition in the $Al_2O_3$-MgO-$SiO_2$(-$TiO_2$) system is chosen for the transient liquid phase sintering and the final recrystallized bonding phase between grains inside the fused alumina aggregates is found to be a needle-like mullite phase. The flexural strength of alumina bars, reaction-bonded using the paste having a composition of $Al_2O_3$-MgO-$SiO_2$-$TiO_2$, is about 78 MPa, which is one half value of that of pure alumina.

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이온보조반응법으로 처리한 알루미나 코아의 인장결합강도에 관한 연구 (TENSILE BOND STRENGTH OF ALUNMINA CORE TREATED BY ION ASSISTED REACTION)

  • 김형섭;우이형;권긍록;최부병;최원국
    • 대한치과보철학회지
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    • 제38권5호
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    • pp.704-723
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    • 2000
  • This study was undertaken to evaluate the tensile bond strength of In-Ceram alumina core treat-ed by ion assisted reaction(IAR). Ion assisted reaction is a prospective surface modification technique without damage by a keV low energy ion beam irradiation in reactive gas environments or reactive ion itself. 120 In-Ceram specimens were fabricated according to manufacturer's directions and divided into six groups by surface treatment methods of In-Ceram alumina core. SD group(control group): sandblasting SL group: sandblasting + silane treatment SC group: sandblasting + Siloc treatment IAR I group: sandblasting + Ion assisted reaction with argon ion and oxygen gas IAR II group: sandblasting + Ion assisted reaction with oxygen ion and oxygen gas IAR III group: sandblasting + Ion assisted reaction with oxygen ion only For measuring of tensile bond strength, pairs of specimens within a group were bonded with Panavia 21 resin cement using special device secured that the film thickness was $80{\mu}m$. The results of tensile strength were statistically analyzed with the SPSS release version 8.0 programs. Physical change like surface roughness of In-Ceram alumina core treated by ion assistad reaction was evaluated by Contact Angle Measurement, Scanning Electron Microscopy, Atomic Force Microscopy; chemical surface change was evaluated by X-ray Photoelectron Spectroscopy. The results as follows: 1. In tensile bond strength, there were no statistically significant differences with SC group, IAR groups and SL group except control group(P<0.05). 2. Contact angle measurement showed that wettability of In-Ceram alumina core was enhanced after IAR treatment. 3. SEM and AFM showed that surface roughness of In-Ceram alumina core was not changed after IAR treatment. 4. XPS showed that IAR treatment of In-Ceram alumina core was enabled to create a new functional layer. A keV IAR treatment of In-Ceram alumina core could enhanced tensile bond strength with resin cement. In the future, this ion assisted reaction may be used effectively in various dental materials as well as in In-Ceram to promote the bond strength to natural tooth structure.

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Carbonate 침전법을 이용한 α-알루미나의 나노파티클 코팅 (Nano Particle Coatings on α-alumina Powders by a Carbonate Precipitation)

  • 임종민;김상우
    • 한국분말재료학회지
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    • 제14권2호
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    • pp.145-149
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    • 2007
  • Nanocrystalline transient aluminas (${\gamma}$-alumina) were coated on core particles (${\gamma}$-alumina) by a carbonate precipitation and thermal-assisted combustion, which is environmentally friend. The ammonium aluminum carbonate hydroxide (AACH) as a precursor for coating of transient aluminas was produced from precipitation reaction of ammonium aluminum sulfate and ammonium hydrogen carbonate. The crystalline size and morphology of the synthetic, AACH, were greatly dependent on pH and temperature. AACH with a size of 5 nm was coated on the core alumina particle at pH 9. whereas rod shape and large agglomerates were coated at pH 8 and 11, respectively. The AACH was tightly bonded coated on the core particle due to formation of surface complexes by the adsorption of carbonates, hydroxyl and ammonia groups on the surface of the core alumina powder. The synthetic precursor successfully converted to amorphous- and ${\gamma}$-alumina phase at low temperature through decomposition of surface complexes and thermal-assisted phase transformation.

치과용 티타늄 주조체의 냉각방법이 표면반응층 및 기계적 특성에 미치는 영향 (Effects of Cooling Method Followed by Casting on the Interfacial and Mechanical Properties of Dental CP-Ti Casts)

  • 문수;정준영;김기주;이진형
    • 대한의용생체공학회:의공학회지
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    • 제24권5호
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    • pp.375-380
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    • 2003
  • 순수티타늄과 산화물계 주형재의 표변반응층을 제어하는 방법을 제시하기 위하여 치과용 인산염계 실리카·알루미나 주형재에 CP-Ti를 원심주조법으로 주조하고, 주조 후 냉각방법에 따른 치과용 티타늄 주조체의 표면반응층 및 기계적 특성에 미치는 영향을 조사하였다. 주조체는 주조 후 냉각방법에 관계없이 다층구조의 표면 반응층을 보였으며, 특히 수냉 방법이 공냉에 비해 표면반응층의 두께가 얇게 형성되었고, 강도는 약하고 연신율은 높게 나타나서, 치과용주조체로 만족할만한 기계적 성질을 얻을 수 있었다. 이러한 결과는, 용해분위기에서 산소의 침입과 주조시 주형재의 반응을 주도하는 냉각속도의 차이에 기인하는 것으로 판단된다.

알루미나 원료형상이 RBAO-SiC 세라믹스 제조에 미치는 영향 (The Effects of used Alumina Shapes on the Processing of RBAO-SiC Ceramics)

  • 김일수;강민수;박정현
    • 한국재료학회지
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    • 제8권7호
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    • pp.596-600
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    • 1998
  • 반응결합 알루미나(RBAO)-SiC 세라믹스를 AI금속분말/$AI_2O_3$/SiC 분말혼합체로부터 제조하였다. 하소알루미나와 용융알루미나를 알루미나 분말공급원으로 사용하였다. 출발원료는 단일구경(3mm)또는 혼합구경(3mm+5mm)의 $ZrO_2$볼로 어트리션 밀링 하였다. 정수압 성형한 시편을 $1100^{\circ}C$까지$ 1.5^{\circ}C$/mim로 1차소성한 다음,$ 1500^{\circ}C$~$1600^{\circ}C$까지 $5^{\circ}C$/mim으로 2차소성하였다. 용융알루미나와의 분말혼합체가 하소알루미나와의 분말혼합체보다 분쇄가 더욱 잘 되었다. 또한 단일구가 혼합구보다 분쇄에 더욱 효율적이었다. $AI_2O_3$ 형태에 따른 반응소결거동에는 별 차이가 없었다.

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