• Title/Summary/Keyword: Reaction bonded alumina

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Effect of Al Amount on the Sintering Behavior and Mechanical Properties of Reaction Bonded Alumina (반응 소결 Alumina의 소결거동과 기계적 성질에 미치는 Al 첨가량의 영향)

  • 장복기;문종하;이종호
    • Journal of the Korean Ceramic Society
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    • v.34 no.5
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    • pp.519-527
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    • 1997
  • The effect of Al content and heating rate on the sintering behavior, microstructure, and mechanical properties of reaction bonded alumina (RBAO) was investigated. As the heating rate became slower a critical Al content which could be added to RBAO increased. The weight gain and linear shrinkage of RBAO containing of 55 vol% Al were 28% and 6.5%, respectively. The relative density of RBAO decreased from 96 to 94%, as the amount of Al increased from 15 to 55 vol%. The hardness of RBAO increased from 17.8 to 19.9 GPa and the bending strength enhanced from 370 to 570 MPa, as the amount of Al increased from 15 to 55 vol%. On the other hand, the wear rate of RBAO degraded from 6.7 to 3.39$\times$10-5 $\textrm{mm}^2$/kg and the fracture toughness decreased from 4.1 to 3.6 MPa.m1/2, as the amount of Al increased from 15 to 55 vol%. Fracture modes were shown to the mixed mode of inter/transgranular. However, transgranular fracture was dominant with increasing the content of Al.

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Kinetics and Mechanism of Corrosion of ρ-alumina Bonded Alumina Castable by Molten Slag (ρ-알루미나결합 알루미나 캐스터블의 용융슬래그에 의한 침식기구)

  • 천승호;전병세
    • Journal of the Korean Ceramic Society
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    • v.40 no.10
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    • pp.1015-1020
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    • 2003
  • The Corrosion behavior of the matrix of the $\rho$-alumina bonded alumina vibrated castable was, on the basis of Jabsen's theory, elucidated by use of the Kingery's reaction mechanism. Corrosion of the matrix during induction period was controlled by the molecular diffusion. The temperature dependence of activation process is well established by the Arrhenius plots. The difference of Ca concentration between slag and interface is 23.2%, which causes a driving force of the materials transfer. The extent of the corrosion of the matrix is more deeper than that of the sintered mullite, but the corrosion mechanism can be well employed as the reaction mechanism proposed by the Kingery. The life time of the castable may be well estimated by the corrosion mechanism of Kingery.

A Comparative Study of Microstructure and Fracture Behavior in Reaction-Bonded Alumina (반응결합한 알루미나의 미구조와 파괴거동에 대한 비교 연구)

  • 이종호;장복기
    • Journal of the Korean Ceramic Society
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    • v.29 no.7
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    • pp.517-524
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    • 1992
  • For the present study two alumina bodies were prepared. The sinter-aid alumina body(SAA) was made by conventional sinter-process using sintering additives of TiO2 & MgO/CaO and the reaction-bonded alumina (RBA) made from Al-Al2O3 mixed powder. A comparison was made between those two bodies and this investigation seeks to evaluate their microstructure, physical properties and material's reliability as well as their fracture behaviour. In spite of its considerable microstructural densification accompanied by sintering shrinkage, SAA is largely inferior to RBA in fracture strength. However, SAA shows a somewhat higher m-value than RBA in respect to the material's reliability, the Weibull modulus(m). RBA, which has high fracture strength, shows much longer lifetime under static loading than SAA. Though, as with m of fracture strength, the reliability(mt) of lifetime prediction in RBA is less high than of SAA.

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Metal-Mold Reaction and Surface Roughness Measurement of Pure Titanium Casting Specimens with Mold Temperatures (순수 티타늄 주조체의 주형온도에 따른 용탕반응성 및 표면거칠기)

  • Cha, Sung-Soo;Song, Young-Ju;Park, Soo-Chul
    • Journal of Technologic Dentistry
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    • v.32 no.4
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    • pp.297-305
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    • 2010
  • Purpose: The purpose of this study was to observe the change of metal-mold reaction and surface roughness in titanium casting specimens for phosphate-silica alumina bonded investment with mold temperatures. Methods: The metal-phosphate silica alumina bonded mold interface reaction and surface roughness of titanium casting specimens according to mold temperatures were investigated. The Specimens were analysed by scanning electron microscopy and surface roughness tester. Results: The oxidation behavior indicated by the growth of oxide thickness. The titanium-oxide layer were consisted two layer of a porous external and a dense internal one. The reaction layer and surface roughness increased with increasing investment material temperature. Conclusion: In this work, The most suitable mold temperature in casting of pure titanium was $200^{\circ}C$.

The Effect of Cooling method on the Surface Reaction Zone of CP Titanium Casting Body (티타늄 주조체 냉각방법이 표면반응층에 미치는 영향)

  • Moom, Soo;Choi, Seog-Soon;Moon, Il
    • Journal of Technologic Dentistry
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    • v.23 no.2
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    • pp.203-210
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    • 2002
  • This test is to conduct applied research the reaction area of the Ti-cast metal body which is made use of Dental Phosphate-silica alumina bonded investment material selling at a market, and the cooling method is how to effect on the acicular. The experimentation is as followings, 1. Experimental specimens After invest with Dental Phosphate-silica alumina bonded investment material, the $10{\times}10{\times}1.0mm^3$ wax pattern was casted by Dental high vacuum argon centrifugal casting machine. 2. Test We can analyze SEM/EDS, XRD utilize the fractography(an optical microscope). 3. Conclusion The pure cast metal body constituted of reaction products layer, stability layer and contamination layer. This pure cast have no connection with the cooling condition. The pure Titanium shows difference in a component distribution according to the cooling condition. Through this experimentation we can establish that acicular in the pure Ti-cast metal is consist of Hexagonal structure a=2.9505$\AA$, c=4.6826$\AA$.

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Microstructural Behavior of Alumina Aggregate Compacts Prepared by Transient Liquid Phase Sintering

  • Lee, Seung-Jae;Kim, Hai-Doo;Lee, Deuk-Yong;Kim, Dae-Joon
    • The Korean Journal of Ceramics
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    • v.6 no.1
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    • pp.78-82
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    • 2000
  • Although alumina aggregates have been used as refractory aggregates due to the improved mechanical properties of refractories as a result of the low contraction of alumina aggregates, the aggregates have a difficulty in fabrication due to its low sinterability. Two types of alumina aggregates and a fused alumina aggregate containing transient liquid forming additives are prepared to investigate the sintering characteristics of aggregates. $Al_2O_3$rich composition in the $Al_2O_3$-MgO-$SiO_2$(-$TiO_2$) system is chosen for the transient liquid phase sintering and the final recrystallized bonding phase between grains inside the fused alumina aggregates is found to be a needle-like mullite phase. The flexural strength of alumina bars, reaction-bonded using the paste having a composition of $Al_2O_3$-MgO-$SiO_2$-$TiO_2$, is about 78 MPa, which is one half value of that of pure alumina.

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TENSILE BOND STRENGTH OF ALUNMINA CORE TREATED BY ION ASSISTED REACTION (이온보조반응법으로 처리한 알루미나 코아의 인장결합강도에 관한 연구)

  • Kim, Hyeong-Seob;Woo, Yi-Hyung;Kwon, Kung-Rock;Choi, Boo-Byung;Choi, Won-Kook
    • The Journal of Korean Academy of Prosthodontics
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    • v.38 no.5
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    • pp.704-723
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    • 2000
  • This study was undertaken to evaluate the tensile bond strength of In-Ceram alumina core treat-ed by ion assisted reaction(IAR). Ion assisted reaction is a prospective surface modification technique without damage by a keV low energy ion beam irradiation in reactive gas environments or reactive ion itself. 120 In-Ceram specimens were fabricated according to manufacturer's directions and divided into six groups by surface treatment methods of In-Ceram alumina core. SD group(control group): sandblasting SL group: sandblasting + silane treatment SC group: sandblasting + Siloc treatment IAR I group: sandblasting + Ion assisted reaction with argon ion and oxygen gas IAR II group: sandblasting + Ion assisted reaction with oxygen ion and oxygen gas IAR III group: sandblasting + Ion assisted reaction with oxygen ion only For measuring of tensile bond strength, pairs of specimens within a group were bonded with Panavia 21 resin cement using special device secured that the film thickness was $80{\mu}m$. The results of tensile strength were statistically analyzed with the SPSS release version 8.0 programs. Physical change like surface roughness of In-Ceram alumina core treated by ion assistad reaction was evaluated by Contact Angle Measurement, Scanning Electron Microscopy, Atomic Force Microscopy; chemical surface change was evaluated by X-ray Photoelectron Spectroscopy. The results as follows: 1. In tensile bond strength, there were no statistically significant differences with SC group, IAR groups and SL group except control group(P<0.05). 2. Contact angle measurement showed that wettability of In-Ceram alumina core was enhanced after IAR treatment. 3. SEM and AFM showed that surface roughness of In-Ceram alumina core was not changed after IAR treatment. 4. XPS showed that IAR treatment of In-Ceram alumina core was enabled to create a new functional layer. A keV IAR treatment of In-Ceram alumina core could enhanced tensile bond strength with resin cement. In the future, this ion assisted reaction may be used effectively in various dental materials as well as in In-Ceram to promote the bond strength to natural tooth structure.

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Nano Particle Coatings on α-alumina Powders by a Carbonate Precipitation (Carbonate 침전법을 이용한 α-알루미나의 나노파티클 코팅)

  • Lim, Jong-Min;Kim, Sang-Woo
    • Journal of Powder Materials
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    • v.14 no.2 s.61
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    • pp.145-149
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    • 2007
  • Nanocrystalline transient aluminas (${\gamma}$-alumina) were coated on core particles (${\gamma}$-alumina) by a carbonate precipitation and thermal-assisted combustion, which is environmentally friend. The ammonium aluminum carbonate hydroxide (AACH) as a precursor for coating of transient aluminas was produced from precipitation reaction of ammonium aluminum sulfate and ammonium hydrogen carbonate. The crystalline size and morphology of the synthetic, AACH, were greatly dependent on pH and temperature. AACH with a size of 5 nm was coated on the core alumina particle at pH 9. whereas rod shape and large agglomerates were coated at pH 8 and 11, respectively. The AACH was tightly bonded coated on the core particle due to formation of surface complexes by the adsorption of carbonates, hydroxyl and ammonia groups on the surface of the core alumina powder. The synthetic precursor successfully converted to amorphous- and ${\gamma}$-alumina phase at low temperature through decomposition of surface complexes and thermal-assisted phase transformation.

Effects of Cooling Method Followed by Casting on the Interfacial and Mechanical Properties of Dental CP-Ti Casts (치과용 티타늄 주조체의 냉각방법이 표면반응층 및 기계적 특성에 미치는 영향)

  • Moon, Soo;Jung, Jun-Young;Kim, Ki-Ju;Lee, Jin-Hyung
    • Journal of Biomedical Engineering Research
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    • v.24 no.5
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    • pp.375-380
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    • 2003
  • In this study. we have intended to control the properties of surface reaction zone generated between pure titanium and oxide investment moulds. Commercially pure titanium was centrifugally casted and silica$.$alumina based phosphate bonded investment was used as the mould material. The effect of cooling methods after casting on the surface reaction zone and mechanical properties of casts were investigated. The resulting casts showed the multilayered surface reaction zone regardless of cooling method. Especially. water cooling method produced the titanium casts with thinner surface reaction zone. weaker strength. and higher elongation properties compared to air cooling. It can thus be known that the resulting casts had satisfactory mechanical properties as dental materials. From these results, the cooling rate dependence of interfacial and mechanical properties can be attributed to the diffusion of oxygen from casting environment, which control the reaction of titanium and mould.

The Effects of used Alumina Shapes on the Processing of RBAO-SiC Ceramics (알루미나 원료형상이 RBAO-SiC 세라믹스 제조에 미치는 영향)

  • Kim, Il-Soo;Kang, Min-Soo;Park, Jeong-Hyun
    • Korean Journal of Materials Research
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    • v.8 no.7
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    • pp.596-600
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    • 1998
  • Reaction bonded $AI_2O_3$(RBAO)-SiC ceramics were prepared from the Al/$AI_2O_3$/SiC powder mixture. The calcined alumina and fused alumina were used as the raw $AI_2O_3$ powder. The same sized (3mm) and differently sized (3mm + Smm) $Zr0_2$ balls were used in attrition milling of starting powders. The effect of $AI_2O_3$ powder shapes on the milling efficiency and reaction sintering was investigated. After attrition milling, isopressed compacts were preheated to 1l00$^{\circ}$C with a heating rate l.5$^{\circ}C$/min and then sintered at the temperature range 1500 to 1$600^{\circ}C$ for S hours with a heating rate 5$^{\circ}C$/min. The powder mixture with fused alumina was effectively comminuted than the mixtures with calcined alumina. And the same sized balls milled more effctive than the differently sized balls. The reaction sintering behavior differed not depending on the shapes of $AI_2O_3$ powder.

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