• Title/Summary/Keyword: Reaction Injection Molding

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반응사출성형시 초음파 발포의 응용에 관한 연구

  • 조우종;박혁;윤재륜
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1992.04a
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    • pp.94-98
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    • 1992
  • 낮은 점도를 갖는 단위체(monomer)나 반응성이 있는 올리고머(oligomer)를 이용한 생산속도가빠른 반응사출성형(reaction injection molding)은 일반적인 열가소성 고분자 재료의 사출성형(thermoplastic modding)에 비하여 기계 설비비용을 상당 히 감소시킬 수 있는 장점을 갖으며, 매우 크고 복잡한 형태의 제품을 가공하기가 용이하고, 특히짧은 가공주기(cycle time) 에 부합하는 금형 내에서의 빠른 종합반응이 특징이다. 본 연구는 반응사출성형용 폴리우레탄을 이용한 미세포 포옴의 가공 시 초음파 가진의 영향에대한 이론적 해석과 반응사출 성형을 모사할 수 있는 실험장치에의해 가공되어지는 시편의 파단면을 전자주사현미경에 의해 관찰함으로써 기포의 크기를 조절할 수 있는 가능성에 대한 고찰이 목적이다.

Processing of Polyurhane Microcellular Foam for Thermal Insulation (단열재용 폴리우레탄 미세포 포움의 가공)

  • 윤재륜
    • The Korean Journal of Rheology
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    • v.9 no.4
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    • pp.190-199
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    • 1997
  • 단열용도의 폴리우레탄 미세포 포움의 가공에 대한 연구를 수행하였다. 미세포 구조 를 얻기 위해서는 핵생성율을 증진시키고 균일한 분포의 기포를 생성시켜야 한다. 이를 위 해 이산화탄소 기체를 풀리올과 이소시아네이트에 각각 과포화시키고 충돌혼합하여 초음파 가진을 적용하였다. 이산화탄소 기체가 수지 내부에서 기포 내부로 확산함에 따라 기포의 성장이 조절된다고 가정하고 금형이 충전되는 동안에 금형 내부에서의 기포성장기구를 이해 하기 위하여 수치적인 방법으로 이론적 연구를 수행하였다. 경화 시간과 확산 경계를 고려 하여 최종적인 기포의 크기를 계산하였으며 반응속도론을 고려하여 중합반응동안의 폴리우 레탄의 점도의 변화를 예측하고 경화 시간을 결정하였다. 실험적으로 결정된 기체 분자수를 기준으로 하여 이론적으로 확산경계를 예측하였다. 화학적 발포제인 물과 함께 물리적 발포 제인 이산화탄소를 각각 1,2,3기압의 포화압력으로 변화시키면서 폴리올과 이소시아네이트에 포화시켜 폴리우레탄 포움을 제작하고 제작된 포움의 밀도, 열전도도, 및 기포의 수와 지름 을 측정하였다. 측정된 결과로부터 이산화탄소의 포화압력과 초음파 가진이 포움의 기포핵 생성에 미치는 영향을 살펴보았다.

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Development of Disposable Enzyme-linked Immunosensor Strip Platform (일회용 스트립형 효소면역센서용 플랫폼의 개발)

  • Choi, Ji-Hye;Yi, Seung-Jae;Chang, Seung-Cheol;Kim, Kyung-Chun
    • Journal of Sensor Science and Technology
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    • v.20 no.6
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    • pp.400-405
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    • 2011
  • This study introduced the development of a strip type disposable enzyme-linked immunosensor platform for the detection of IgG. Strips of the strip sensor were fabricated by using commercial nitrocellulose filter membranes and a housing holder for the strips was manufactured by using a standard injection molding process for a plastic material. An IgG-urease conjugate was prepared and used for the competitive immune-binding with sample IgG. From the enzymatic reaction between the conjugated urease and urea added, ammonia was generated and caused a localized alkaline pH change on the immobilized antibody band which was coated onto the sensor strips. This pH increase subsequently caused a color change of the antibody band in the presence of a pH indicator, phenol red. Used in conjunction with a competitive immunoassay format, the intensity of the color produced is directly linked with the concentration of target analyte, IgG, and specific measurement of IgG in a lateral flow immunoassay format was achieved over the range 100 ppb to 2000 ppb IgG.

Synthesis and Characteristics of W-Ni-Fe Nanocomposite Powder by Hydrogen Reduction of Oxides (산화물 수소환원에 의한 W-Ni-Fe 나노복합분말의 합성과 특성)

  • 이창우;윤의식;이재성
    • Journal of Powder Materials
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    • v.8 no.1
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    • pp.49-54
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    • 2001
  • The synthesis and characteristics of W-Ni-Fe nanocomposite powder by hydrogen reduction of ball milled W-Ni-Fe oxide mixture were investigated. The ball milled oxide mixture was prepared by high energy attrition milling of W blue powder, NiO and $Fe_2O_3$ for 1 h. The structure of the oxide mixture was characteristic of nano porous agglomerate composite powder consisting of nanoscale particles and pores which act as effective removal path of water vapor during hydrogen reduction process. The reduction experiment showed that the reduction reaction starts from NiO, followed by $Fe_2O_3$ and finally W oxide. It was also found that during the reduction process rapid alloying of Ni-Fe yielded the formation of $\gamma$-Ni-Fe. After reduction at 80$0^{\circ}C$ for 1 h, the nano-composite powder of W-4.57Ni-2.34Fe comprising W and $\gamma$-Ni-Fe phases was produced, of which grain size was35nm for W and 87 nm for $\gamma$-Ni-Fe, respectively. Sinterability of the W heavy alloy nanopowder showing full density and sound microstructure under the condition of 147$0^{\circ}C$/20 min is thought to be suitable for raw material for powder injection molding of tungsten heavy alloy.

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A study on development of plastic vial tube for the DNA detection process (DNA 검출 공정 전용 플라스틱 튜브형 시험관 개발에 관한 연구)

  • Choi, Kyu-wan;La, Moon-woo;Gang, Jung-hee;Chang, Sung-ho
    • Design & Manufacturing
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    • v.11 no.3
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    • pp.35-40
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    • 2017
  • PCR(Polymerase chain reaction) is a technique to replicate and amplify a desired part of DNA. It is used in various aspects such as DNA fingerprint analysis and rare DNA amplification of an extinct animal. Especially in the medical diagnosis field, it provides various measurement methods at the molecular level such as genetic diagnosis, and is a basic tool for molecular diagnostics. The internal shape of the plastic vial tube for PCR analysis used in the DNA detection process, and the surface roughness and internal cleanliness can affect detection and discrimination results. The plastic vial tube demanded by the developer of the PCR analysis equipment should be changed to a structure that eliminates the residual washing solution in the washing process to ensure the internal cleanliness. Thus the internal structure and the internal surface design for improving the PCR amplification efficiency are key issues to develop the plastic vial tube for the DNA detection process.

An Improved Manufacturing Method of p-Dicyclopentadiene (DCPD) using Tungsten Type Catalyst in Air Condition (대기 조건에서 경화가 가능한 텅스텐계 p-DCPD의 개선된 성형 방법)

  • Kwon, Dong-Jun;Shin, Pyeong-Su;Kim, Jong-Hyun;Park, Joung-Man
    • Composites Research
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    • v.29 no.4
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    • pp.216-222
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    • 2016
  • Ring-opening metathesis polymerization of p-dicyclopentadiene (DCPD) can be performed using the tungsten type catalyst. This reaction usually progresses in nitrogen condition, because the catalysts are extremely sensitive in air condition. To solve this problem, DCPD resin with tungsten (W) was cured using hot press after stirring of DCPD A and B liquid in air condition. Mechanical properties of DCPD were improved by reducing microvoid occurrence successfully by using hot press method. It might be because hot press could provide sufficient press on DCPD specimen. Addition of catalyst was not effective for the curing of resin in a short time. During polymerization, pressure and temperature had a great influence on the mechanical properties of DCPD.

A Study on the Characteristics of IR/CR Rubber Blends by Surface Treatment with Chlorine (염소의 표면처리에 따른 IR 및 CR Blend의 특성 연구)

  • Park, Ji-Hye;Lee, Chang-Seop;Park, Hyun-Ho
    • Journal of the Korean Chemical Society
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    • v.54 no.6
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    • pp.749-754
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    • 2010
  • In this study, rubber vulcanization property, change in physical property, morphology and chemical characteristics of blended rubber depending on various IR/CR ratio were investigated for the purpose of the improvement of material property and durability. The effect of surface treatment by chlorine on the friction coefficient was also studied with various conditions of surface treatment. In terms of vulcanization property, as the amount of CR content increased, the speed of cure was decreased, while the density of crosslinking stayed constant. It means hardness and modulus were increased as the CR content increased. It is related to change in cure property and mechanical strength was improved by the effect of crystallization reaction. In the aging property, as the CR content increases, the changed amount of basic properties were decreased, which acts as a reducing factor in change of aged property by complementing weak point in mechanical property. It was found that the degree of property change for surface treated samples were reduced. According to the microscopic result, the degree of surface dispersion on rubber blends was increased by increasing CR content. Rubber surface showed uniform direction in pattern with increased smoothness and luster by treatment with chlorine. The degree of rubber reforming was measured by the remaining amount of chlorine and the friction coefficient was dependent on the amount of chlorine combined with rubber. In the initial stage of surface treatment, from 10 to 40 phr, the friction coefficient of specimen was rapidly reduced. However, as the concentration of chlorine solution increased, the change in friction coefficient was decreased.