• 제목/요약/키워드: Rapid control prototyping

검색결과 84건 처리시간 0.031초

급속금형제작 (2) : 알루미늄 분말 혼합수지를 이용한 간이형 제작과 그 특성 (Rapid Tooling (2) : Al Powder Filled Resin Tooling and Its Characteristics)

  • 김범수;임용관;배원병;정해도
    • 한국정밀공학회지
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    • 제15권8호
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    • pp.39-45
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    • 1998
  • In the previous study. the powder casting was attempted as the rapid tooling. The powder casting was the process to cast dry powder into the casting mold transferred from R/P model and infiltrate the liquid binder to solidify the powder. And then, the melted copper was infiltrated to control the shrinkage rate of the final mold Conseqently, the shrinkage rate was under 0.1% through that process. The mechanical characteristic was also excellent. Generally, in the slurry casting, the alumina powder and the water soluble phenol were mainly used. However, the mechanical property of the phenol was not good enough to apply to molds directly. In this study, aluminium powder filled with epoxy is applicated to the slurry casting to solve these problems. The mechanical and thermal properties are better than phenol because the epoxy is the thermosetting resin. We achieved a successful result that the shrinkage rate is shortened about 0.047%. Futhermore, the manufacturing time and cost savings are significant. Finally, we assume that the developing possibility of this process is very optimistic.

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자동차 Safety Power Window 제어시스템의 모델기반 설계 및 검증 (Model Based Design and Validation of Vehicle Safety Power Window Control Systems)

  • 이도현;김병우;최진권
    • 전기학회논문지
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    • 제59권12호
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    • pp.2298-2305
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    • 2010
  • The paper presents the Model Based Design(MBD) method which design and verify control algorithm for safety power window. Safety power window are required to work together with the anti-pinch function and have to meet FMVSS118 S5 requirements and equivalent ECC requirements. To meet the requirements, this paper presents the establishment of SILS and RCP environments. The design process can reduce time and support more performance-assured design. As a result of study, it met the regulations and achieved reaction force that close to common products.

바이오-플로팅시스템을 통한 Tailor-Made 3D PCL Scaffold 제작 (Fabrication of Tailor-Made 3D PCL Scaffold Using a Bio-Plotting Process)

  • 손준곤;김근형;박수아;김완두
    • 폴리머
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    • 제32권2호
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    • pp.163-168
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    • 2008
  • 생체 친화적이며 생분해성 고분자 소재인 poly($\varepsilon$-caprolactone)(PCL)을 rapid prototyping(RP) 공정인 바이오플로팅 시스템을 통해 세포 재생용 지지체(scaffold)를 제작하였다. 제작된 PCL 지지체는 DMA(dynamic mechanical analyzer)를 통해 동일한 재료로 제작된 기존 염침출법(salt-leaching)에 의한 지지체보다 월등히 향상된 기계적 강도를 갖고 있음을 확인하였고, 이는 기존 전통적인 세포지지체 제작에서 문제점중의 하나인 기계적인 강도적인 측면을 보완하여, 뼈조직 재생에 유용하게 활용될 수 있을 것으로 예상된다. 지지체 내부의 구조는 세포의 증식과 이동 및 영양분의 공급이 지속될 수 있도록 전체적으로 연결된 통로로 구성되어 있고, 다양한 세포의 증식이 가능하도록 지지체의 공극 크기와 strand의 굵기 등을 조절할 수 있으며, 이를 이용하여 대체하고자 하는 생체조직의 특성에 맞도록 기계적 강도를 조정할 수 있음을 확인하였다. 제조된 PCL지지체는 연골세포를 통하여 셀 컬쳐링 되었고, 3차원 세포 지지체로서의 충분한 가능성을 보여주었다.

A study on the core technologies for industrial type digital 3D SFF system

  • Kim, Dong-Soo;An, Young-Jin;Kim, Sung-Jon;Choi, Byung-Oh;Lim, Hyun-Eui
    • 제어로봇시스템학회:학술대회논문집
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    • 제어로봇시스템학회 2005년도 ICCAS
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    • pp.2170-2174
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    • 2005
  • Selective Laser Sintering (SLS) is a useful rapid prototyping technique for the manufacture of three dimensional (3D) solid objects directly from a scanning data. A new approach called a Selective Multi-Laser Sintering (SMLS) system has been developed at Korea Institute Machinery & Materials (KIMM) as an industrial type SFFS. This SMLS machine is built with a frame, heaters, nitrogen supply part, laser system. This system uses the dual laser and 3D scanner made in $Solutionix^{TM}$ to improve the precision and speed for large objects. The three-dimensional solid objects are made of polyamide powder. The investigation on each part of SMLS system is performed to determine the proper theirs design and the effect of experimental parameters on making the 3D objects. The temperature of the system has a great influence on sintering the polymer. Because the stability of the powder temperature prevents the deformation of each layer, the controls of the temperature in both the system and the powders are very important during the process. Therefore, we simulated the temperature distribution of build room using the temperature analysis with ANSYS program. Selected radiant heater is used to raise temperature of powder to melting point temperature. The laser parameters such as scan spacing, scan speed, laser power and laser delay time affect the production the 3D objects too. The combination of the slow scan speed and the high laser power shows the good results without the layer curling. The work is under way to evaluate the effect of experimental parameters on process and to produce the various objects. We are going to experiment continuously to improve the size accuracy and surface roughness.

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주유시간 조절이 가능한 기어 메커니즘 구동방식의 자동그리스주유기 개발 (The Development of Automatic Grease Lubricator Driven by Gear Mechanism with Controlled Operating Time)

  • 왕덕현;이규영;이상훈
    • 한국정밀공학회지
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    • 제23권2호
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    • pp.199-206
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    • 2006
  • Automatic grease lubricator is equipment that provides adequate amount of fresh grease constantly to the shaft and the bearings of machines. It minimizes the friction heat and reduces the friction loss of machines to the least. This research is to develop automatic grease lubricator by gear driven mechanism with controlled operation time. The ultimate design of this equipment is to lubricate an adequate amount of grease by a simple switch clicking according to the advanced set cycle. The backlash of the gear was minimized to increase the output power. To increase the power of gear mechanism, the binding frequency and the thickness of the coil were changed. To control the rotating cycles of the main shaft according to its set numbers, different resistance and chips were used to design the circuit to controls electrical signals with pulse. The body of the lubricator was analyzed by stress analysis with different constructed angle. The stress analysis for differing loading pressures applied to the exterior body of grease lubricator due to the setup angle, was found that the maximum stress was distributed over the outlet part where the grease lubricator suddenly narrowed contracts. Digital mock-up was analyzed and the rapid prototyping(RP) trial products were tested with PCB circuit and grease. The evaluation of the outlet capacity for RP trial products was conducted, because the friction caused by the outlet on the wall surface was an important factor in the operation of the equipment. Finally, the finishing process was applied to decrease the roughness of the surface to a comparable level and was able to test the performance examination for the product.

Development of Brake Controller for fixed-wing aircraft using hardware In-the-Loop Simulation

  • Lee, Ki-Chang;Jeon, Jeong-Woo;Hwang, Don-Ha;Kim, Yong-Joo
    • 제어로봇시스템학회:학술대회논문집
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    • 제어로봇시스템학회 2005년도 ICCAS
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    • pp.535-538
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    • 2005
  • Today, most fixed-wing aircrafts are equipped with the antiskid brake system. It can modulate braking moments in the wheels optimally, when an aircraft is landing. So it can reduce landing distance and increase safeties. The antiskid brake system for an aircraft are mainly composed of braking moment modulators (hydraulic control valves) and brake control unit. In this paper, a Mark IV type - fully digital - brake controller is studied. For the development of its control algorithms, a 5-DOF (Degree of Freedom) aircraft landing model is composed in the form of matlab/simulink model at first. Then, braking moment control algorithms using wheel decelerations and slips are made. The developed algorithms are tested in software simulations using state-flow toolboxes in matlab/simulink model. Also, a real-time simulation systems are made, which use hydraulic brake systems of a real aircraft, pressure control valves and its controller as hardware components of HIL(Hardware In-the-Loop) simulation. Algorithms tested in software simulations are coded into the controller and the real-time landing simulations are made in very severe road conditions. The real-time simulation results are presented.

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인간형 로봇의 동작 더스트를 위한 그래픽 시뮬레이터 (Graphic Simulator for processing test of Humanoid Robot)

  • 황병훈;김지홍
    • 대한전기학회:학술대회논문집
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    • 대한전기학회 2003년도 하계학술대회 논문집 D
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    • pp.2480-2482
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    • 2003
  • As make a simulator including user interface functions like start & stop, load parameters, record and save, view 3D display has a real-like length and numerical value of sizes, represent real-shape of inner and outer part of robot, make the possible fast and slow selective observation as a adjust a step, receiving the images through the image device which attached in robot, so make a motion tester simulator of humanoid robot which coded by windows based GUI(Graphic User Interface) program with a MMI(Man Machine Interface) function that user can watch the environment which included robot and use a images. For implement this, we use a design data that converted data which made by use a CAD for Laser RP(Rapid Prototyping) progress into C coding for simulator programming. Using OpenGL, an API of graphic, it has a efficiency and detail of graphic operation. To make and test animation data, it has the option of save and resume in animation.

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Reduced Switch Count Topology of Current Flow Control Apparatus for MTDC Grids

  • Diab, Hatem Yassin;Marei, Mostafa Ibrahim;Tennakoon, Sarath B.
    • Journal of Power Electronics
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    • 제16권5호
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    • pp.1743-1751
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    • 2016
  • The increasing demand for high voltage DC grids resulting from the continuous installation of offshore wind farms in the North Sea has led to the concept of multi-terminal direct current (MTDC) grids, which face some challenges. Power (current) flow control is a challenge that must be addressed to realize a reliable operation of MTDC grids. This paper presents a reduced switch count topology of a current flow controller (CFC) for power flow and current limiting applications in MTDC grids. A simple control system based on hysteresis band current control is proposed for the CFC. The theory of operation and control of the CFC are demonstrated. The key features of the proposed controller, including cable current balancing, cable current limiting, and current nulling, are illustrated. An MTDC grid is simulated using MATLAB/SIMULINK software to evaluate the steady state and dynamic performance of the proposed CFC topology. Furthermore, a low power prototype is built for a CFC to experimentally validate its performance using rapid control prototyping. Simulation and experimental studies indicate the fast dynamic response and precise results of the proposed topology. Furthermore, the proposed controller offers a real solution for power flow challenges in MTDC grids.

X선 CT영상으로부터 인체의 기관지 모델의 개발 (Development of Physical Human Bronchial Tree Models from X-ray CT Images)

  • 원철호;노철균
    • 센서학회지
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    • 제11권5호
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    • pp.263-272
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    • 2002
  • 본 논문에서는 X선 컴퓨터 단층 촬영으로부터 획득된 기관지의 3차원 영상으로부터 기관지의 구조 및 형태 정보를 추출할 수 있는 가능성을 조사하고, 분진 침착 모델의 수학적인 개발과 실험적인 검증에 사용될 수 있는 물리적인 공동 주형 모델을 개발한다. CT로부터 획득된 영상으로부터 수학적 모폴로지 기법에 의하여 폐의 기관지 영역을 검출한다. 검출된 폐의 기관지 영역의 체적 데이터를 3차원 공간상에서 나타낼 수 있는 표면 데이터를 STL(streolithography) 파일로 변환한 후에, 고속 프로토타입 기기에 입력하여 3차원 입체 형상을 제작한다. 이때 기존의 기관지 팬텀과 실제 정상인으로부터 획득된 CT 영상으로부터 각각의 공동 주형 모델을 제작하게 된다. CT 스캔하여 얻어진 원래의 영상과 제작된 공동 주형 모델을 CT 스캔하여 얻어진 영상에서의 기관지 영역의 단면 직경을 비교하여 생성된 폐 기관지 모델의 유용성을 검증하였다.

An Output Controller based on dSPACE for Robot Manipulator in Tracking Following Tasks

  • Yang, Yeon-Mo;Park, Dae-Bum;Ahn, Byung-Ha
    • 제어로봇시스템학회:학술대회논문집
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    • 제어로봇시스템학회 1998년도 제13차 학술회의논문집
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    • pp.117-122
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    • 1998
  • The recent developments and studies in the framework of output tracking control in the field of robotics that has been studied in the Control Laboratory, are presented. An output controller based on“Hardware-ln-the-Loop Simulation”(HILS) and“Rapid Control Prototyping”(RCP) concepts is developed using dSPACE. These new concepts are shown to be particularly beneficial for manipulator control tasks. In the Elbow manipulator design, there are two kinds of manipulators, namely the serial-drive type and the parallelogram-drive manipulator, The objective of this research is to model the two Elbow manipulators and to implement the proposed controller for manipulator applications. The control goal is to force the manipulator to follow a given trajectory in the given work space. Output controllers of the two elbow manipulators that are based on the model matching control approach have been implemented in two models that represent the robot equations of motion. To reduce the efforts in evaluating the proposed algorithm, a new system configuration method, based on HILS and RCP tools, was suggested to determine the parameters of the integrated dynamic system.

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