• Archives of Plastic Surgery
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• v.32 no.6
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• pp.796-797
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• 2005

In plastic and reconstructive craniomaxillofacial surgery, careful preoperative planning is essential to get a successful outcome. Many craniomaxillofacial surgeons have used imaging modalities like conventional radiographs, computed tomography(CT) and magnetic resonance imaging(MRI) for supporting the planning process. But, there are a lot of limitations in the comprehension of the surgical anatomy with these modalities. Medical models made with rapid prototyping (RP) technique represent a new approach for preoperative planning and simulation surgery. With rapid prototyping models, surgical procedures can be simulated and performed interactively so that surgeon can get a realistic impression of complex structures before surgical intervention. The great advantage of rapid prototyping technique is the precise reproduction of objects from a 3-dimensional reconstruction image as a physical model. Craniomaxillofacial surgeon can establish treatment strategy through preoperative simulation surgery and predict the postoperative result.

• Proceedings of the IEEK Conference
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• 2002.06c
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• pp.55-58
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• 2002

Rapid Prototyping(RP) systems, that fabricate objects with slicers, typically bear staircase artifacts when slices has a certain degree of thickness. A tangential cutting algorithm is developed in order to remove surface distortion as well as to generate smooth laser-cutting trajectory. For this, an energy function is defined with tangential line length and distance between tangential line and middle contour. Then, the energy is minimized to generate effective tangential line segments. The proposed algorithm is tested and verified on 3D object samples and the results show that the generated tangential lines effectively approximate layer surface and make laser trajectory smooth.

• Proceedings of the Korean Society of Machine Tool Engineers Conference
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• 2003.04a
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• pp.428-432
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• 2003

The technical combination of RP and RT has a potential for rapid manufacturing of three-dimensional parts. In the present work a new RP system, $VLM-_{ST}$, is proposed to manufacture net shapes of 3D prototypes. ㅁ human head shape and a kob shape are manufactured by the $VLM-_{ST}$ apparatus. In addition, a new RT technology, which utilizes a RTV molding technique and a triple reverse process technique, is proposed to manufacture net shapes of 3D plastic parts using prototypes of $VLM-_{ST}$. A plastic part of the knob shape os produced by the proposed RT technology. The combination of the proposed RP and RT enables the manufacturing of a plastic knob within two days.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2000.11a
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• pp.767-770
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• 2000

In order to reduce lean-time and cost, recently the technology of Rapid Prototyping and Manufacturing(PR/M) has been used widely. So various RP/M methods have been developed and these systems commercialized several years ago. The machining process is one of these methods. It also offers advantages such as precision and versatility. But there are some considerations during machining. The most important problem among them is the fixturing. So we have to overcome the limitation because the fixturing time is depend on the complexity of geometry to be machined. In this paper, we have developed the fixturing technique using filling process that can be widely useful for rapid products within a short time. So we have carried out some kinds of rapid products such as plastic knob and metal fan using our fixturing process. In fixturing step, the filling material might chosen a resin or a alloy according to wether the work material is plastic or metal respectively. Also we developed the set-up equipment attachable on the table of the milling machine that provided practicable quality during a series of machining operations, named by two step milling process.

• Journal of the Korean Society of Manufacturing Process Engineers
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• v.1 no.1
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• pp.23-28
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• 2002

Fused deposition modelling(FDM) is a rapid prototyping(RP) process that fabricates part layer by layer by deposition of molte thermoplastic material extrude from a nozzle. RP system has benefits. Benefit would be the ability to experiment with physical objects of any complexity m a relatively short period of time. But it has a matter of surface roughness and geometric accuracy. We study on Influence of tangent line angle on surface roughness at fused deposition.

• Journal of the Korean Society of Manufacturing Process Engineers
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• v.6 no.4
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• pp.8-14
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• 2007

Recently, the variation of industry has been changed faster and faster than before. It is using Rapid Prototyping Method to cope with fast change. This technology used to make a prototype, master pattern of manufactured product by vacuum casting, and so on. But this method has errors by contraction as a necessity. this error has been caused because the shape of prototype is smaller than CAD data. So we must solve the problem about precision of product. Therefore in this study, we will reduce the errors like contraction of material by manufacturing of rapid prototype product. Through these courses, we will enhance a precision of product.

• Proceedings of the Korean Society of Machine Tool Engineers Conference
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• 2002.04a
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• pp.637-642
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• 2002

Generally, the use of robots in manufacturing industry has been increased during the past decade. GMA(Gas Metal Are) welding is an actively growing area and many new procedures have been developed for use with high strength alloys. One of the basic requirement for welding applications is to study relationships between process parameters and bead geometry. The objective of this paper is to develop a new approach involving the use of neural network and multiple regression methods in the prediction of bead geometry for GMA welding process and to develop an intelligent system that enables the prediction of bead geometry using Rapid Prototyping(RP) in order to employ the robotic GMA welding processes. This system developed using MATLAB/SIMULINK, could be effectively implemented not only for estimating bead geometry, but also employed to monitor and control the bead geometry in real time.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2002.05a
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• pp.1067-1070
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• 2002

Fused deposition modelling(FDM) is a rapid prototyping(RP) process that fabricates part layer by layer by deposition of molten thermoplastic material extrude from a nozzle. RP system has many benefit. One of the benefit would be the ability to experiment with physical objects of any complexity in a relatively short period of time. But it has a matter of surface roughness and geometric accuracy. We study on Influence of tangent line angle on surface roughness at fused deposition

• Journal of the Korean Society of Industry Convergence
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• v.5 no.2
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• pp.141-146
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• 2002

Stereolithography is the best known as rapid prototyping system. It uses the STL format data which is generated from CAD system. In this study, One of the main function of this developed CAM system deals with shape modification which divide a shape into two parts or more. The cross section of a STL part by a z-level is composed with nested or single polygonal closed loop. In order to make RP product, closed loops must fill with triangular facets from SSET and recover sliced triangular facets which is located normal direction to the cross sectional plane. The system is development by using Visuall C++ compiler in the environment of pentium PC. Operating system is Windows NT workstaion from Micro-Soft.

• Proceedings of the Korean Society For Composite Materials Conference
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• 2002.10a
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• pp.179-182
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• 2002

Rapid Prototyping (RP) technologies provide the ability to fabricate initial prototypes from various model materials. Stratasys' Fused Deposition Modeling (FDM) is a typical RP process that can fabricate prototypes out of plastic materials, and the parts made from FDM were often used as load-carrying elements. Because FDM deposits materials in about $300\mutextrm{m}$ thin filament with designated orientation, parts made from FDM show anisotropic material properties. This paper proposes an analytic model to predict the tensile strength of FDM parts. Applying the Classical Lamination Theory, which was developed for laminated composite materials, a computer code was implemented. Tsai-Wu failure criterion was added to the code to predict the failure of the FDM parts. The tensile strengths predicted by the analytic model were compared with experimental data. The data and prediction agreed reasonably well to prove the validity of the model. In addition, a web-based advisory service was developed to provide to strength prediction and design rules for FDM parts.