• Title/Summary/Keyword: Rapid Prototype

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A Study on the selection of an optimum modelling in RP system by ADS (ADS에 의한 RP시스템의 최적성형조건 선정에 관한 연구)

  • Kim, M.J.;Lee, S.S.;Park, M.S.;Kim, S.K.;Jeon, E.C.
    • Proceedings of the KSME Conference
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    • 2001.06c
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    • pp.158-163
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    • 2001
  • This study is the selection of optimum forming condition for RP system using ADS. Program using ADS reduces the required time for feedback between design and manufacturing of workpiece. When we produce rapid prototype using RP system, we investigate the relationship between Facetres in system variable number of AutoCAD and roundness of rapid prototype, and we will find optimum forming condition in RP system.

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A Study on the Manufacturing Rapid Prototype Using Bronze (Bronze를 이용한 쾌속조형제조에 대한 연구)

  • 전병철;김재도
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1995.10a
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    • pp.204-209
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    • 1995
  • The implementation of rapid prototyping technologies has been developed for automotive engineering by utilizing concurrent engineering principes integrated with slective laser sintering. The Selective Laser Sintering, in which a part is generated in layers form powder using a computer-controlled laser scanning apparatus and power feed system. An over view of the basic principles of SLS Machine operation is given. Binding mechanisms are described for power which becomes thermally activated bye the scanning laser beam; viscous flow and melting of a low-melting-point phase in powder. The production of parts from metal is described, including post processing to improve structural integrity and induce a transformation.

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A study of correction dependent on process parameters for printing on 3D surface (3 차원 곡면에 정밀 인쇄를 위한 공정 변수에 따른 이미지 보정에 관한 연구)

  • Song M.S.;Kim H.C.;Lee S.H.;Yang D.Y.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.06a
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    • pp.749-752
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    • 2005
  • In the industry, three-dimensional coloring has been needed for realistic prototype from rapid prototyping. Z-corporation developed a 3D printer which provides three-dimensional colored prototype. However, the existing process cannot be adopted to models from other rapid prototyping process. In addition, time and cost for manufacturing colored prototype still remain to be improved. In this study, a new coloring process using ink-jet head is proposed for color printing on three-dimensional prototype surface. Process parameters such as the angle and the distance between ink-jet nozzle and the three-dimensional surface should be investigated from experiments. The correction matrix according to sloped angle to minimize the distortion of 2D image was proposed by analysis of printing error. Therefore, approximated method for angle and discrete length according to the radius of curvature for printing on the curved surface was proposed. By printing image on the doubly curved surface, the method was verified. As a practical example, helmet was chosen for printing images on the curved surface. The character images were applied with approximated method for angle and discrete length and was printed on the helmet surface.

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Application of the Rapid Prototyping Instructional Systems Design in Meridianology Laboratory (경혈학실습 체제적 교수설계를 위한 RPISD 모형 적용 연구)

  • Cho, Eunbyul;Kim, Jae-Hyo;Hong, Jiseong
    • Korean Journal of Acupuncture
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    • v.39 no.3
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    • pp.71-83
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    • 2022
  • Objectives : Instructional design is the systematic approach to the Analysis, Design, Development, Implementation, and Evaluation of learning materials and activities. We aimed to apply the rapid prototyping to instructional systems design (RPISD) in meridianology laboratory, a subject in which students train acupuncture to develop lesson plan. Methods : The needs of the stakeholders including client, subject matter expert and students were analyzed using the performance needs analysis model. Task analysis was implemented by observation and interview. First prototype was drafted and implemented in meridianology laboratory class once. The second prototype was modified from the first, by usability evaluation of the stakeholders. Results : The client requested an electronically documented manual to improve the quality of acupuncture training. The learner requested an extension of practice time and detailed practice guidelines. The main problems of students' performance were some cases of violation of clean needle technique, the lack of communication between the operator and recipient in direct, and lack of confidence in their own performance. Stakeholders were generally satisfied with the proposed first prototype. Second prototype of lesson plan was produced by modifying some contents. Conclusions : A lesson plan was developed by applying the systematic RPISD model. It is expected that the developed instructional design may contribute to the quality improvement of meridianology laboratory education.

Development of rapid control prototyping for a PMSM drive system using DSPs and PLECS (DSP 및 PLECS를 활용한 PMSM 구동시스템용 고속 제어 시제품개발 기법 개발)

  • Lee, Jooyoung;Choi, Sung-Min;Kim, Sehwan;Lee, Jae Suk
    • Journal of IKEEE
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    • v.26 no.2
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    • pp.280-286
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    • 2022
  • This paper presents implementation of rapid control prototype (RCP) for permanent magnet synchronous machines (PMSMs) using a digital signal processor (DSP) and the PLECS software. By utilization of auto code generation function in the PLECS, a current vector control algorithm for a PMSM drive system using a DSP as a control processor can be developed more efficiently. In this paper, a background of a model based design (MBD) and real time control are reviewed. Also, commercial RCP products compatible with DSP boards are introduced. At the end of the paper, experimental implementation of RCP for a PMSM drive is presented.

Development of Physical Human Bronchial Tree Models from X-ray CT Images (X선 CT영상으로부터 인체의 기관지 모델의 개발)

  • Won, Chul-Ho;Ro, Chul-Kyun
    • Journal of Sensor Science and Technology
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    • v.11 no.5
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    • pp.263-272
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    • 2002
  • In this paper, we investigate the potential for retrieval of morphometric data from three dimensional images of conducting bronchus obtained by X-ray Computerized Tomography (CT) and to explore the potential for the use of rapid prototype machine to produce physical hollow bronchus casts for mathematical modeling and experimental verification of particle deposition models. We segment the bronchus of lung by mathematical morphology method from obtained images by CT. The surface data representing volumetric bronchus data in three dimensions are converted to STL(streolithography) file and three dimensional solid model is created by using input STL file and rapid prototype machine. Two physical hollow cast models are created from the CT images of bronchial tree phantom and living human bronchus. We evaluate the usefulness of the rapid prototype model of bronchial tree by comparing diameters of the cross sectional area bronchus segments of the original CT images and the rapid prototyping-derived models imaged by X-ray CT.

A Study on the Rapid Prototyping using Automatic Design Program (자동설계 프로그램을 이용한 급속성형에 관한 연구)

  • 이승수;김민주;전언찬
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.11 no.5
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    • pp.15-22
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    • 2002
  • A study is the selection of optimum forming condition for RP system. We develop the Automatic design program for machine element using visual LISP program in AutoCAD. Automatic design program reduces the required time for feedback between design and manufacturing of workpiece. Also we investigate the relationship between circularity of 3D solid model and circularity of rapid prototype using RP system and we will find optimum forming condition in RP system.

Development of a Three Dimensional Control System for Implementing Rapid Prototyping Technology (쾌속조형기술의 구현을 위한 3차원 제어시스템 개발)

  • Cho, Sung-Mok
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.8 no.4
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    • pp.775-780
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    • 2007
  • Rapid Prototyping (RP) is a technology that produces prototype parts from 3D computer aided design model data without intermediate processing technology rapidly. CAD model data are created from 3D object digitizing systems but presented just as 2D data when they are printed as a hard copy or displayed on a monitor. However, Rapid Prototyping Technology fabricates 3D objects the same that CAD data because it transforms designed 3D CAD data into 2D cross sectional data, and manufactures layer by layer deposition sequentially. But most of all the small and medium scale companies which produce a toothbrush, a toy and such like provisions are in difficult situations to buy RP system because it is very expensive. In this paper, we propose a 3D control system adopting open source programs for implementing Rapid Prototyping Technology in order that RP system can be purchase at a moderate price.

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A study on rapid tooling technology using thermal spray process (아크 용사를 이용한 쾌속 금형 제조 기술)

  • Kim, Kyung-Hwa;Kim, Sun-Kyung;Yu, Young-Eun;Jea, Tae-Jin;Choi, Doo-Sun
    • Design & Manufacturing
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    • v.2 no.2
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    • pp.20-24
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    • 2008
  • Recently, the study for production technology is focused on cycle time reduction as various products are manufactured. In order to manufacture tool and die, rapid prototyping and rapid tooling are researched. Stereolithography apparatus, selective laser sintering, 3D printing, laminated object manufacturing are developed in rapid prototype. The purpose of this study is to develop rapid tooling technology using thermal spray process. This technology is not well-known to korea, but this study will be contributed in development of domestic molds industry through continuous research and development.

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A Study on the Product Design and Prototype Manufacturing of a Plastic V-Belt Pulley (플라스틱 V-벨트 풀리 설계 및 시작품 제작에 관한 연구)

  • Son, Tae-Yil;Rim, Jae-Kyu;Kim, Hyung-Jong
    • Journal of Industrial Technology
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    • v.21 no.B
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    • pp.281-286
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    • 2001
  • In this study, product design and prototype manufacturing of a plastic water-pump pulley has been tried. The designed model is supposed to be made of 33 % glass reinforced resin of which the tensile strength is 180 MPa, and has 24 ribs on each side to increase its structural strength. Structural analysis under a static load of 300 kgf acting on both edges of the belt has been carried out using a commercial finite element code, MARC. The analysis result showed the maximum effective stress near a rib of designed model would be at most 35 MPa (less than 20% of the tensile strength), therefore, the plastic product would be sufficiently safe under that loading condition. On the basis of the structural analysis, a prototype of the designed model has been manufactured by using the fused deposition modelling (FDM) method which is one of the rapid prototyping (RP) methods, using ABS resin and support materials. The CAD data exported to the RP system in STL format was prepared by a commercial solid modeling software, SolidWorks. It has been proved that the plastic pulley can successfully replace the existing flow-formed steel product.

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