• Journal of Welding and Joining
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• 제12권3호
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• pp.71-81
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• 1994

Laser cutting is experiencing a rising worldwide acceptance in the industry. Expert systems are necessary for the systematic arrangement and searching of experimental data existing in journal papers, job handbooks, etc.. This paper proposes an expert system for the selection of the appropriate laser cutting variables from the available database. Optimum cutting conditions according to the given cutting velocity were searched and qualitative comments which are difficult to be used as database variables were shown at each velocity using the binary and fuzzy inference. These comments could be informative to unskilled operators of the laser cutting process. Typical cutting conditions of the mild steel and stainless steel were included and the working range and quality variations were displayed graphically. The proposed algorithm was implemented in an IBM compatible personal computer as an expert system for CO$_{2}$ laser cutting to derive the optimum cutting conditions by using the turbo prolog.

• 한국산업융합학회 논문집
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• 제3권2호
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• pp.123-130
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• 2000

Fuzzy control is proposed to regulate cutting force in turning operations under varying cutting conditions. The traditional linear controllers based on crisp mathematical model cannot effectively control cutting force becasue of the nonlinear dynamics of turning operations. The proposed fuzzy controller is based on operator experience and expert knowledge. The membership functions for the inputs and the output of the controller are designed. Cutting force is regulated by adjusting feedrate according to the variation of cutting conditions. The performance of the proposed controller is evaluated by experiments. The results of experiments show that the proposed fuzzy controller has a good cutting force regulation over a wide range of cutting conditions.

• 한국정밀공학회지
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• 제3권4호
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• pp.30-42
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• 1986

On the analysis of cutting mechanics in orthogonal cutting, each cutting force component can be predicted. By adding the flank face wear term to the prediction equation for cutting force components, complete equations are obtained. Using these equations, it is shown that cutting force components are increased linearly as flank face wear land is developed, in theory and experiment. By making non-dimensional term ie. Fv/Fc, the width of variation of output signal Fv/Fc is greately decreased compared with each cutting force component as cutting condition is varied. Among these conditions, the variation of chip width in the range of more than 1mm and that of cutting velocity have little effect on the output signal Fv/Fc, that of Flank face werr land can be detected without difficulty.

• Journal of Mechanical Science and Technology
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• 제16권7호
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• pp.873-881
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• 2002

In this paper, a on-line estimation method of the radial immersion angle using cutting force is presented. The ratio of cutting forces in feed and cross-feed directions acting on the single tooth at the immersion angle is a function of the immersion angle and the ratio of radial to tangential cutting force. It is found that the ratio of radial to tangential cutting force is not affected by cutting conditions and axial rake angle, which implies that the ratio determined by one preliminary experiment can be used regardless of the cutting conditions for a given tool and workpiece material. Using the measured cutting force during machining and predetermined ratio, the radial immersion ratio is estimated in process. Various experimental results show that the proposed method works within 5% error range.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 2001년도 춘계학술대회 논문집
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• pp.895-898
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• 2001

This paper presents an optimization cutting speed(OCS) program developed to improve the machining precision and tool life in high speed machining using ball end milling. This program optimized the cutting speed that is changing at any time in free surface machining of an automobile part like a connecting load die. The technique of optimization cutting speed makes the CAD/CAM-generated NC code go through a reverse post process, conducts cutting simulation, and obtain the effective tool diameter of the ball end milling. Then it changes the spindle revolution to within the range of critical cutting speed fit for the material of the workpieces depending upon the effective tool diameter. In this study, the machining precision and tool life were compared for the two connecting load dies processed using the general cutting method and the proposed optimization cutting speed technique, respectively.

• 한국공작기계학회:학술대회논문집
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• 한국공작기계학회 2000년도 춘계학술대회논문집 - 한국공작기계학회
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• pp.332-338
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• 2000

The high speed machining is now one of the most effective manufacturing methods to achive higher productivity. However, due to the increased cutting temperatures caused by increased cutting speed, tool wear become larger. Especially in high speed face milling, cutting tools are exposed not only to high cutting temperatures, but also to mechanical and thermal shock stresses. It is essential, therefore, to know the wear characteristics of tool materials in high speed machining. This study presents an experimental investigation of the cutting performance of CBN tools in high speed face milling of gray cast iron FC25. The effect of cutting conditions and cutting length on flank wear of CBN tools and roughness of machined surfaces is investigated. The cutting parameters involved were ; cutting speeds in the range of 600to 1800 m/min, feed of 0.1 mm/tooth, and depth of cut of 0.3mm.

• 한국정보과학회논문지:정보통신
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• 제35권6호
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• pp.497-509
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• 2008

현재 패킷 분류에 대한 다양한 알고리즘들이 연구되어 오고 있다 그 중 HiCuts와 HyperCuts와 같은 디시젼(decision) 트리에 기초한 패킷 분류 알고리즘은 룰의 각 필드가 가지는 영역에 따른 기하학적 구조를 이용한 방법으로 잘 알려져 있다. 그러나 이 알고리즘들은 분할(cutting)을 수행할 필드(Field)를 선택하거나 디시젼 트리의 각 노드에서 컷(cut)의 수를 결정해야 하는 등의 비교적 복잡한 작업을 요구하므로 현실적으로 구현하기 어려운 점을 가진다. 또한 각 룰이 차지하는 영역의 특성을 고려하지 않고 일정한 크기의 영역으로 커팅이 이루어지므로 효과적인 커팅을 하지 못하는 단점이 있다. 본 논문에서는 새로운 영역 분할을 사용한 효과적인 패킷 분류 알고리즘을 제안한다. 제안하는 알고리즘은 먼저 프리픽스를 가지는 두 필드를 이용하여 각 룰이 차지하는 영역들을 찾아내 이들을 이용해 영역분할을 수행한다. 따라서 제안된 알고리즘은 보다 효율적인 디시젼 트리를 구성한다. 즉, 디시젼 트리의 각 노드에서는 HiCuts이나 HyperCuts와 같은 복잡한 작업없이 최적화된 커팅을 수행할 수 있다. 클래스 벤치에서 제공된 데이타베이스에 대하여 시뮬레이션을 수행한 결과, 제안된 알고리즘은 평균 검색 속도에서 기존의 알고리즘들보다 훨씬 향상되었고 메모리 요구량에서는 기존의 커팅 알고리즘과 비교하여 대략 $3{\sim}300$배까지 크게 줄어드는 효과를 보였다.

• 한국생산제조학회지
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• 제4권2호
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• pp.46-53
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• 1995

In this study, Wear of a ceramic cutting tool for hardened STD11 steel was investigated. Under the finish machining condition. DOC notch wear of a ceramic cutting tool was mostly occurred earlier than flank and crater wear were proceeded. The relations of DOC notch wear, which was characteristically produced at the beginning of cutting. to cutting speed, feed, depth of cut, and nose radius of a ceramic cutting tool were examined. Effective approach angle, which is a function of cutting conditions, and boundary area were suggested, and then the influence of those was investigated, The following conclusions were obtained: (1)as cutting speed was increasing. DOC notch wear was decreasing (2) the cutting condition that magnitude of slendermess ratio was made small, was favorable for DOC notch wear, (3) as depth of cut was smaller, the influence of feed on DOC notch wear was also smaller, (4) DOC notch wear was mainly influenced by effective approach angle, but by boundary area in the range of low feed.

• 소음진동
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• 제7권1호
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• pp.107-116
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• 1997

Friction between stone and saw of stone cutting machine generates the noise of 96-104 dB in the frequency range of 2kHz-8kHz, which may cause occupational hearing loss. By designing enclosures which are made of transparent acryl, PVC panel and absorption materials, about 15 dB noise reduction has been achieved in the stone cutting factory. It is demonstrated that this kind of enclosures can be effectively used to reduce the noise in the stone cutting factory.

• 한국세라믹학회지
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• 제30권11호
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• pp.979-985
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• 1993

Diamond films were synthesized using CH4-H2-Ar mixture gases by MWCVD, and cutting ability was tested after brazing them onto WC tools. Growth rates were in the range of 0.5~10${\mu}{\textrm}{m}$/hr depending on the deposition conditions, and diamond films with thickness of 100~300${\mu}{\textrm}{m}$ were obtained. Diamond tools brazed by RF induction method showed an enhanced cutting ability in the cutting test of Si single crystal rod.