• Title/Summary/Keyword: Random Vibration fatigue

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Analysis of Fatigue Damage of the parts around the vehicle engine with Respect to Road surface conditions (도로 노면 조건을 고려한 차량 엔진 주변 부품의 피로손상도 분석)

  • Shin, Sung-Young;Kim, Chan-Jung;Lee, Bong-Hyeon
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2014.10a
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    • pp.581-586
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    • 2014
  • In general vibration test considers both harmonic vibration and random vibration, When developing the vehicle component. But the effect of harmonic vibration is larger in the parts around the vehicle engine, sole testing the harmonic vibration is considered. In this study, the fatigue damage of the linear system fixed around the engine is analyzed when the effect of random vibration is higher, harsher than the normal road surface condition. In condition the vehicle speed and the engine RPM are similar, the higher the harshness of the road surface condition is, the larger the fatigue damage level is. Therefore both random vibration and harmonic vibration must be considered in vibration test of components around the engine. Proposing the sine on random(SOR) vibration test that can exam considering both of vibrations, harmonic and random.

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Comparison of Fatigue Damage of Linear Elastic System with Respect to Vibration Input Conditions (입력가진 조건에 따른 선형 시스템의 피로손상도 비교 평가)

  • Heo, Yun Seok;Kim, Chan-Jung
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.24 no.6
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    • pp.437-443
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    • 2014
  • Vibration testing is conducted for evaluate the fatigue resistance of responsible system over excitation situations and two kinds of vibration profiles, harmonic or random, are widely used in engineering fields. Harmonic excitation profile is adequate for the rotating machinery that is primarily exposed to the orderly excited force subjected for a rotating speed; Random profile is suitable for the non-stationary vibration input, that is a ground excitation for example. Recently, the sine on random(SOR) testing method was sometimes considered to represent the real excitation conditions since the measured response signals of a target system, expecially for moving mobility, shows usually a mixture of them. So, it is important to understand the accumulated fatigue damage over different excitation patterns, harmonic and/or random, to determine the efficient vibration profile of a target system. A uniaxial vibration testing with a notched simple beam was introduced to evaluate the fatigue damage for different excitation profiles and the best choice of vibration profile was concluded from those comparison of calculated fatigue damages.

Comparison of fatigue damage of linear elastic system with respect to vibration input conditions (입력가진 조건에 따른 선형 시스템의 피로손상도 비교 평가)

  • Kim, Chan-Jung;Heo, Yun Seok
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2014.04a
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    • pp.340-345
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    • 2014
  • Vibration testing is conducted for evaluate the fatigue resistance of responsible system over excitation situations and two kinds of vibration profiles, harmonic or random, are widely used in engineering fields. Harmonic excitation profile is adequate for the rotating machinery that is primarily exposed to the orderly excited force subjected for a rotating speed; Random profile is suitable for the non-stationary vibration input, that is a ground excitation for example. Recently, the sine on random (SOR) testing method was sometimes considered to represent the real excitation conditions since the measured response signals of a target system, expecially for moving mobility, shows usually a mixture of them. So, it is important to understand the accumulated fatigue damage over different excitation patterns, harmonic and/or random, to determine the efficient vibration profile of a target system. A uniaxial vibration testing with a notched simple beam was introduced to evaluate the fatigue damage for different excitation profiles and the best choice of vibration profile was concluded from those comparison of calculated fatigue damages.

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A Study on Optimal Spot-weld Layout Design of the Shock Tower Structure Considering Fatigue Life under Random Vibration Load (불규칙 진동하중을 받는 쇽 타워의 피로수명을 고려한 점용접 위치 최적설계)

  • Lee, Yong-Hoon;Lee, Seung-Yoon;Bae, Bok-Soo;Yim, Hong-Jae
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2011.04a
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    • pp.538-543
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    • 2011
  • In this paper, optimal spot weld layout design of the shock tower structure is performed for increasing fatigue life of spot weld and fatigue life of shock tower simultaneously. To predict the fatigue life, linear static analysis is conducted then fatigue analysis is performed by applying random vibration load. To optimize the spot weld layout, design variables that have an effect on spot weld fatigue life are selected. Based on the DOE table, spot weld fatigue analysis is conducted. Finally, response surface model is made from fatigue analysis results and optimized spot weld layout model which increases fatigue life of sport weld and fatigue life of shock tower is determined.

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Analysis of Spectral Fatigue Damage of Linear Elastic Systems with Different High Cyclic Loading Cases using Energy Isocline (에너지 등고선을 이용한 고주파 가진 조건들에 따른 선형 시스템의 피로 손상도 분석)

  • Shin, Sung-Young;Kim, Chan-Jung
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.24 no.11
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    • pp.840-845
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    • 2014
  • Vibration profiles consist of two kinds of pattern, random and harmonic, at general engineering problems and the detailed vibration test mode of a target system is decided by the spectral condition that is exposed under operation. In moving mobility, random responses come generally from road source; whereas the harmonic responses are triggered from rotating machinery parts, such as combustion engine or drive shaft. Different spectral input may accumulate different damage in frequency domain since the accumulated fatigue damage dependent on the pattern of input spectrum in high cyclic loading condition. To evaluate the sensitivity of spectral damage according to different loading conditions, a linear elastic system is introduced to conduct a uniaxial vibration testing. Measured data, acceleration and strain, is analyzed using energy isocline function and then, the calculated fatigue damage is compared by different loading cases, random and harmonic.

A Study on an Optimal Spot-weld Layout Design for a Shock Tower Structure Considering the Fatigue Life under Random Vibration Loads (불규칙 진동하중을 받는 쇽 타워의 피로수명을 고려한 점용접 위치 최적설계)

  • Lee, Yong-Hoon;Lee, Seung-Yoon;Bae, Bok-Soo;Lee, Sang-Beom;Yim, Hong-Jae
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.21 no.9
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    • pp.798-804
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    • 2011
  • In this paper, optimal spot weld layout design for a shock tower structure is presented. This design increases the fatigue life of the spot-welds thereby increasing the fatigue life of the shock tower itself. In order to predict the fatigue life, a quasi-static analysis has been conducted then a fatigue analysis was performed through the application of random vibration loads. In order to optimize the spot weld layout, the design variables that have an effect on the spot weld fatigue life were determined. A spot weld fatigue analysis was then conducted based on the experiment design. Finally, a response surface model was made using the fatigue analysis results and an optimized spot weld layout model, one that increases the fatigue life of the spot welds and thereby the fatigue life of the shock tower, was developed.

Fatigue Life Assessment of Journal Box Attached to Bogie under Multiaxial Random Dynamic Loading (다축 Random Dynamic 하중을 받는 대차 저널박스의 피로수명평가)

  • Park, Sang-Goo;Kim, Seung-Seob;Han, Sung-Wook;Park, Geun-Su;Woo, Kwan-Je
    • Proceedings of the KSR Conference
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    • 2009.05a
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    • pp.1125-1131
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    • 2009
  • This paper presents the evaluation of fatigue life for a journal box attached to rolling stock bogie under random dynamic loading condition. Because a journal box was under random dynamic loading conditions, the fatigue life assessment due to these loads requires the analysis considering the multiaxial effect of random dynamic loading. To do this work, the finite element analysis has been conducted to calculate random dynamic response using multiaxial acceleration data. Then, the fatigue life assessment of component has been conducted using vibration fatigue analysis applying the power spectral densities of the responses obtained through the FEA The results of fatigue life assessment were compared to the damage from the strain measurement. This study shows that can be evaluated the fatigue life assessment considering real service condition about a component attached to rolling stock bogie.

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Fatigue Life Evaluation in Frequency Domain of aircraft Equipment Exposed to Random Vibration (무작위 진동에 노출된 항공기 탑재 장비의 주파수영역 피로수명 평가)

  • Jung, Hyun Su;Kim, Ki Seung;Kim, Jun Su;Lee, Seong Woo
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.45 no.8
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    • pp.627-638
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    • 2017
  • Expecting fatigue life of mounted radar in aircraft is very important when designing, because the mounted radar in aircraft is exposed to long-term external random vibration. Among the methods of predicting the fatigue life, Fatigue analysis method in frequency domain has continuously been proposed in this field. In this paper, four fatigue analysis methods in frequency domain, which are widely used, have been selected and compared with the results for Specimen fatigue test. As a result, Dirlik and Benascicutti-Tovo methods have been matched better with fatigue analysis in time domain than the method in frequency method through the comparison between the fatigue analysis method in time domain and the method in frequency domain by conducting the specimen fatigue test with strain gage. Based on the results of the specimen fatigue test, We have conducted fatigue analysis of mounted radar in aircraft with Dirlik and Benasciutti-Tovo methods in the finite element model, and confirmed that the required life was satisfying.

Verification on Damage Calculating Method of Vibration Fatigue Using Uni-axial Vibration Test (단축가진 시험을 통한 진동내구 손상도 계산)

  • Kim, Chan-Jung;Bae, Chul-Yong;Lee, Bong-Hyun
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.16 no.5 s.110
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    • pp.521-528
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    • 2006
  • The vibration fatigue is suitable case of fatigue problem that system is exposed to the random or other irregular sources. Even some kinds of effort using power spectral density (PSD) and statistical concept was presented to cope with the intangible force signal, it is still lack of providing a reasonable solution when its exciting frequency is near or beyond of first eigenvalue. In this paper, energy approach method is presented to calculate a vibration induced fatigue damage in frequency domain. Since the corresponding damage become much larger than nominal case when the vibration is coupled with a mode shape of given structure, the new technique compensate the characteristics of structure with a measured frequency response function (FRF) between forcing acceleration and responding stress.

A Study on Accelerated Fatigue Life Testing for Industrial Inverter (산업용 인버터의 가속 피로수명 평가에 관한 연구)

  • Lee, Sanghoon;Kim, Won-Jin
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.21 no.6
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    • pp.67-73
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    • 2022
  • Industrial inverters are used in a variety of fields for electric power supply. They may be exposed to vibration and heat once they are installed. This study focused on a framework of accelerated life testing of an industrial inverter considering fatigue damage as the primary source of deterioration. Instead of analyzing detailed failure mechanisms and the product's vulnerability to them, the potential of fatigue failure is considered using the fatigue damage spectrum calculated from the environmental vibration signals. The acceleration and temperature data were gathered using field measurement and spectral analysis was conducted to calculate the vibration signal's power spectral density (PSD). The fatigue damage spectrum is then calculated from the input PSD data and is used to design an accelerated fatigue life testing. The PSD for the shaker table test is derived that has the equivalent fatigue damage to the original input signal. The tests were performed considering the combined effect of random vibration and elevated temperature, and the product passed all the planned tests. It was successfully demonstrated that the inverter used in this study could survive environmental vibration up to its guarantee period. The fatigue damage spectrum can effectively be used to design accelerated fatigue life testing.