• Title/Summary/Keyword: Rake angle

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SHAPING ABILITY OF NICKEL-TITANIUMROTARY FILES (다양한 엔진 구동형 파일의 근관 성형 능력 비교)

  • Park, Wan-Ky;Lee, Hee-Joo;Hur, Bock
    • Restorative Dentistry and Endodontics
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    • v.29 no.1
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    • pp.44-50
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    • 2004
  • This study compared the shaping ability of nickel-titanium rotary files with different rake angle and radial land. The nickel-titanium files used in this study were Profile(Dentsply, Maillefer, Ballaigues, Switzerland), Hero 642(Micromega, Besancon, France) and K3 (SybronEndo, Glendora, Ca, USA) file. Resin blocks substituted for root canals. 36 resin blocks were divided into 3 groups with 12 canals each The time for canal preparation was recorded. The images of pre- and postoperative resin canal were scanned and those were superimposed Amounts of canal deviation, total canal widths, inner canal widths, and outer canal widths were measured at apical 1, 2 ,3, 4, 5, 6, and 7mm levels. The amount of canal deviation was the smallest in Profile group , and the time far canal preparation was the shortest in Hero 642 group. K3 group resulted in competent characteristics in both measurements. Positive rake angle seemed to result in fast shaping of root canal and radial land guide the instrument in center of the canals and around curvatures. Radial land also tended to reduce the sense of screwing into the root canal. The proper selection of the nickel-titanium fie based on the knowledge about file design is needed for the safer, simpler and faster root canal therapy.

The investigation of rock cutting simulation based on discrete element method

  • Zhu, Xiaohua;Liu, Weiji;Lv, Yanxin
    • Geomechanics and Engineering
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    • v.13 no.6
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    • pp.977-995
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    • 2017
  • It is well accepted that rock failure mechanism influence the cutting efficiency and determination of optimum cutting parameters. In this paper, an attempt was made to research the factors that affect the failure mechanism based on discrete element method (DEM). The influences of cutting depth, hydrostatic pressure, cutting velocity, back rake angle and joint set on failure mechanism in rock-cutting are researched by PFC2D. The results show that: the ductile failure occurs at shallow cutting depths, the brittle failure occurs as the depth of cut increases beyond a threshold value. The mean cutting forces have a linear related to the cutting depth if the cutting action is dominated by the ductile mode, however, the mean cutting forces are deviate from the linear relationship while the cutting action is dominated by the brittle mode. The failure mechanism changes from brittle mode with larger chips under atmospheric conditions, to ductile mode with crushed chips under hydrostatic conditions. As the cutting velocity increases, a grow number of micro-cracks are initiated around the cutter and the volume of the chipped fragmentation is decreasing correspondingly. The crack initiates and propagates parallel to the free surface with a smaller rake angle, but with the rake angle increases, the direction of crack initiation and propagation is changed to towards the intact rock. The existence of joint set have significant influence on crack initiation and propagation, it makes the crack prone to propagate along the joint.

A Study on Development of Pinhead Forming Process using Hinge Belt Typed Chipconveyor for Machine Tools (공작기계용 힌지벨트형 칩컨베이어 핀헤드 성형공정 개발에 관한 연구)

  • Park, Dong-Geun;Choi, Chi-Hyuk;Lee, Choon-Man
    • Journal of the Korean Society for Precision Engineering
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    • v.27 no.4
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    • pp.27-32
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    • 2010
  • This paper presents an investigation into the pinhead forming process with the objective of finding the optimal forming conditions. In order to this, the orbital forming analysis of a heading MIG was carried out using the explicit finite element method. Relationships between temperature by forming of load and stresses, rake angle by forming final shape and stress distribution were investigated through analysises in order to find an efficient solution. As a result, the higher temperature and orbital rake angle were the better forming conditions.

Tool Geometry for Improving Tool-Life in Turning of STS 304 (STS 304의 선삭에서 공구수명 향상을 위한 공구형상)

  • 이재우
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2003.06a
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    • pp.581-584
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    • 2003
  • The austenitic STS 304 stainless steel was turned to clarify the effects of tool geometry on the tool wear. The wear of TiN-TiCN-TiC-TiAlN coated tungsten carbide tool was the smallest, exhibiting larger wear in the order of Si-Al-O-N ceramic, TiN coated tungsten carbide, TiN-TiCN-TiN coated tungsten carbide, TiC-TiN cermet and M20 tungsten carbide tools at the same cutting conditions. The S-type tool of M20 with large approach angle showed the longest tool life of all tools used in this tests due to preventing the groove wear of the side cutting edge. The wear of the S-type tool with the rake angle of 15$^{\circ}$became smaller than with that of -5$^{\circ}$, but the tool with the nose radius of 0.8mm did not perform much better with increasing the rake angle.

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Tool-Wear Characteristics in Turning of STS 304 (STS 304 선삭시의 공구마멸 특성)

  • 이재우
    • Journal of the Korean Society for Precision Engineering
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    • v.20 no.10
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    • pp.56-64
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    • 2003
  • The effect of tool geometry on the tool wear in turning the austenitic stainless steel, STS 304 was investigated. The wear of TiN-TiCN-TiC-TiAlN coated tungsten carbide tool was the smallest, showing larger wear in the order of Si-Al-O-N ceramic, TiN coated tungsten carbide, TiN- TiCN- TiN coated tungsten carbide, TiC-TiN cermet and M20 tungsten carbide tools at the same cutting conditions. The S-type tool of M20 with the larger side cutting edge angle showed the smallest tool wear in all tests due to preventing the groove wear of the side cutting edge. The wear of the S-type tool with the rake angle of $15^{\circ}$ became smaller than with that of $-5^{\circ}$, but the tool with the nose radius of 0.8mm did not perform much better with increasing the rake angle.

Determination of Optimum Cutter Shape for Peeling Altari Radish (알타리무 삭피용 최적 칼날형상의 구명)

  • 민영봉;김성태;강동현;정태상
    • Journal of Biosystems Engineering
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    • v.28 no.5
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    • pp.421-428
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    • 2003
  • This study was conducted to determine the optimum blade shape for peeling Altari radish. To figure out the required peeling force according to various angles of blade and rakes of peeling cutter, two peeling tests such as circumferential peeling and longitudinal peeling of Altari radish were carried out. Based on the pretest results, which performed to investigate the applicability of the optimum shape of cutter and to find out the cutting pattern according to the lapse of days after harvesting the radish, the peeling depth and width of the blade were fixed at 2 mm and 10 mm. From two methods of circumferential and longitudinal peeling test, the angles of rake and blade as cutter shape factors were affected on peeling force. But the peeling speed was not affected on it under the safety speed as 0.2 m/s, without blade vibrating on peeling operation. The rake angle was more effective factor than the blade angle, and the optimum angles of blade and rake were 10$^{\circ}$ and 55$^{\circ}$ respectively. The cutting surface by the longitudinal peeling was more smooth than that by the circumferential peeling. There was no problem in peeling work during 4 days after harvest because the freshness of the Altari radish was maintained.

A Study on the Cutting Pertormance and Wear Characteristics of CBN Ball End-Mill (CBN 볼 엔드밀의 절삭 및 마모특성에 관한 연구)

  • 이기우
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1996.04a
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    • pp.107-113
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    • 1996
  • This paper presents the experimental results on the cutting performance and wear characteristics of CBN ball end-mill. The influence of cutting fluids and rake angles on the tool performance is reported. It i found that the neat cutting oil is beneficial to obtain good surface roughness and 30 .deg. of rake angle gives the minimum tool wear. The microscopic investigations reveal that the coated carbide endmills wear by fracture whereas the CBN endimills wear by attritious mode.

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Machinability of ceramic and WC-Co green compacts (세라믹 및 초경합금 성형체의 피절삭성)

  • Lee, Jae-Woo
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.21 no.9
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    • pp.1520-1530
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    • 1997
  • Machining pressed compacts of ceramic and WC-Co materials can be the most cost effective way of forming the bodies prior to sintering when the required number of pieces is small. In this study, in order to clarify the machinability for turning, the $Si_3N_4$ and the WC-Co green compacts unsintered were machined under different cutting conditions with various tools. Absorbing chips by vacuum hose decreases tool wear. The tool wear becomes larger in the order of the ceramic, CBN and cemented carbide tools in machining the $Si_3N_4$ green compacts. In machining the WC-Co green compacts, the tool wear becomes larger in the order of the ceramic, cemented carbide and CBN tools. The land of cutting edge does not affect tool wear. When machining with cemented carbide tool, the tool wear i equal cutting length is nearly identical in spite of the increase of cutting spee, and the roughness of machined surface was the best in the cutting speed of 90 m/min. The tool wear decreases with the increase of rake angle and relief angle and with the decrease of nose radius. The machined surfaces become worse with the increase of feed rate and depth of cut, and with the decrease of rake angle and relief angle. The tool wear is not affected by the feed and depth of cut.

A Study on the Flank Wear of Carbide Tool in Machining SUS304 (SUS304 절삭시 Carbide 공구의 Crater 마모에 관한 연구)

  • Jeong, Jin-Yong;O, Seok-Hyeong;Kim, Jong-Taek;Seo, Nam-Seop
    • Journal of the Korean Society for Precision Engineering
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    • v.8 no.3
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    • pp.44-54
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    • 1991
  • A Study was made on falnk wear in carbide tools in turning SUS304 steel. When an austenitic stainless steel (SUS304 steel) is cut with the tool, saw-toothed chip are produced. It is found that machining SUS304 steel would make a tool worn fast. For increasing productivity, tool wear has to be predicted and controlled. An amended cutting geometry consisting of a negative rake angle ($-6^{\circ}$ ) and a high clearance angle ($-17^{\circ}$ ) is proposed for decreasing carbide tool wear (flank) in the machining of SUS304 steel. The amended cutting geometry is found to make the flank wear lower than a general cutting geometry (rake angle $6^{\circ}$ , clearance angle $5^{\circ}$). The effects of the three cutting variables (cutting speed, feed, tool radius) on the flank wear analyzed by fiting a simple first-order model containing interaction terms to each flank wear parameter by means of regression analysis and the predicted from first-order regression analysis model equation of flank wear.

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