• Title/Summary/Keyword: Rainflow

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Evaluation for Fatigue Resistance of Small Wind Turbine Composite Blade according to GL Guideline (GL Guideline에 의거한 소형 풍력발전용 복합재 블레이드의 피로 저항성 평가)

  • Jang, Yun Jung;Kang, Ki Weon
    • The KSFM Journal of Fluid Machinery
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    • v.16 no.4
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    • pp.15-21
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    • 2013
  • This study aims to estimate the fatigue resistance of small wind composite blade using the fatigue life estimation formula in the GL guideline. For this, firstly, we estimated a turbine blade's bending moment spectrum by using wind profile wind profile and BEMT. And fatigue tests were performed to obtain the S-N curve of composite materials used in blade. In addition, a finite element analysis was used to identify fatigue critical locations and fatigue stress spectrum. And the fatigue resistance of composite blade were evaluated using the rainflow cycle counting, and Goodman diagram and the fatigue life estimation formula in the GL guideline.

Investigation of Fatigue Damage of the Mooring Lines for Submerged Floating Tunnels Under Irregular Waves (불규칙 파랑 중 해중 터널 계류선의 단기 피로 손상 분석)

  • Kim, Seungjun;Won, Deok Hee
    • Journal of Korean Society of Steel Construction
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    • v.29 no.1
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    • pp.49-60
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    • 2017
  • As well as the strength check, fatigue life check is also mainly required for designing mooring lines of the floating structures. In general, forces which induce dynamic structural response significantly affect to fatigue design of the mooring lines. So, waves are mainly considered as the governing loading for fatigue design of the mooring lines. In this study, characteristics of the fatigue damage of the mooring lines for submerged floating tunnels (SFT) under irregular waves are investigated. For this study time domain hydrodynamic analysis is used to obtain motion of the tunnel and tension and stresses of the mooring lines under the specific environmental conditions. Also, the Rainflow-counting method, the Palmgren-Miner's rule, and S-N curves for floating offshore structures presented by DNV recommendation is applied to calculate the fatigue damage due to the fluctuating stresses. Referring to the design plactice of the tendon pipes for TLP (tension-leg platform), which is very similar structural system to SFT, it is assumed that a 100 year return period wave attacks the SFT systems during 48 hours and the fatigue damages due to the environmental loading are calculated. Following the analysis sequence, the effects of the tunnel draft, spacing and initial inclination angle of the mooring lines on the fatigue damage under the specific environmental loadings are investigated.

Assessment of the Impact Factor and the Stress Histogram of Railway Bridges in Korea (국내 강철도 교량의 충격계수 및 응력빈도분포의 평가)

  • Choi, Jun Hyeok;Cho, Sun Kyu;Chang, Dong Il
    • Journal of Korean Society of Steel Construction
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    • v.9 no.4 s.33
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    • pp.489-500
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    • 1997
  • The number of railway bridges in Korea reaches to about 3,000. Among them, the ratio of steel bridges is about 47%. Most of the long span railway bridges take the truss type, its number is 15 in Korea. These bridges have more than 30 years service life, it is expected that the damages of cracks and corrosion is going. Therefore, the estimation of fatigue life with random stress is considered as significant subject in maintenance. In this paper, the random stress was measured in bridges and counted the stress cycles using the rainflow counting method So, the stress range frequencies and their equivalent stress are obtained and the amplification factor for the span length, bridge types and traveling speed is assessed by the dynamic testing. From the results, the stress range of the stringer and the lower chord is higher than the other members and the characteristics of the stress histogram is varied to the loading system and the amount of the passing through trains. And the impact effects are depended on the traveling speed as well as the span length.

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Probabilistic Fatigue Life Evaluation of Steel Railway Bridges according to Live-Dead Loads Ratio (강철도교의 활하중-사하중 비에 따른 확률기반 피로수명 평가)

  • Lee, Sangmok;Lee, Young-Joo
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.20 no.1
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    • pp.339-346
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    • 2019
  • Various studies have been conducted to evaluate the probabilistic fatigue life of steel railway bridges, but many of them are based on a relatively simple model of crack propagation. The model assumes zero minimum stress and constant loading amplitude, which is not appropriate for the fatigue life evaluation of railway bridges. Thus, this study proposes a new probabilistic method employing an advanced crack propagation model that considers the live-dead load ratio for the fatigue life evaluation of steel railway bridges. In addition, by using the rainflow cycle counting algorithm, it can handle variable-amplitude loading, which is the most common loading pattern for railway bridges. To demonstrate the proposed method, it was applied to a numerical example of a steel railway bridge, and the fatigue lives of the major components and structural system were estimated. Furthermore, the effects of various ratios of live-dead loads on bridge fatigue life were examined through a parametric study. As a result, with the increasing live-dead stress ratio from 0 to 5/6, the fatigue lives can be reduced by approximately 30 years at both the component and system levels.

Structural Analysis of Engine Mounting Bracket (엔진 마운팅 브라켓의 구조해석)

  • Han, Moon-Sik;Cho, Jae-Ung
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.21 no.4
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    • pp.525-531
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    • 2012
  • This study aims at the structural analysis of vibration and fatigue according to the configuration of engine mount. Maximum equivalent stress or deformation is shown at bracket or case respectively. As harmonic vibration analysis, the maximum displacement amplitude is happened at 4,000Hz. Among the cases of nonuniform fatigue loads, 'SAE bracket history' with the severest change of load becomes most unstable but 'Sample history' or 'Saw tooth' becomes most stable. In case of 'Sample history' or 'Saw tooth' with the average stress of 4,200MPa or 0MPa and the amplitude stress of -3,000MPa or 7MPa, the possibility of maximum damage becomes 70%. This stress state can be shown with 7 times more than the damage possibility of 'SAE bracket history' or 'SAE transmission'. The structural result of this study can be effectively utilized with the design on engine mount by investigating prevention and durability against its damage.

Prediction of Crack Growth in 2124-7851 Al-Alloy Under Flight-Simulation Loading (비행하중하에서 2124-T851 알루미늄합금의 피로균열진전 예측)

  • Sim, Dong-Seok;Hwang, Don-Yeong;Kim, Jeong-Gyu
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.26 no.8
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    • pp.1487-1494
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    • 2002
  • In this study, to propose the prediction method of the crack growth under flight-simulation loading, crack growth tests are conducted on 2124-7851 aluminum alloy specimens. The prediction of crack growth under flight-simulation loading is performed by the stochastic crack growth model which was developed in previous study. First of all, to reduce the complex load history into a number of constant amplitude events, rainflow counting is applied to the flight-simulation loading wave. The crack growth, then, is predicted by the stochastic crack growth model that can describe the load interaction effect as well as the variability in crack growth process. The material constants required in this model are obtained from crack growth tests under constant amplitude loading and single tensile overload. The curves predicted by the proposed model well describe the crack growth behavior under flight-simulation loading and agree with experimental data. In addition, this model well predicts the variability of fatigue lives.

Fatigue Life Evaluation and Optimization for District Heating Pipes Considering Operating Temperature Transition Data (운전이력을 고려한 지역난방 열배관의 피로수명 평가 및 최적화)

  • Ahn M.Y.;Jung S.W.;Lee S.M.;Chang Y.S.;Choi J.B.;Kim Y.J.;Kim S.H.;Kim Y.H.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.06a
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    • pp.581-584
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    • 2005
  • A district heating(DH) system supplies environmentally-friend heat and is appropriate for reduction of energy consumption and/or air pollutions. The objectives of this paper are to systematize data processing of transition temperature, investigate its effects on fatigue life of DH pipes and optimization for size of DH pipes. A relational database management system as well as reliable fatigue life evaluation procedures is established for Korean DH pipes. Also, since the prototypal evaluation results satisfied both cycle-based and stress-based fatigue criteria. Through the optimum design process, the cross section diminished 18.64% and the CUF diminished 23.35%. So, it can be used as useful information in the future for optimal design, operation and energy saving via setting of efficient condition and stabilization of water temperature.

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Study on the Load Properties of Main Shaft of Medium Size Wind-turbine Gearbox using Monitoring (모니터링을 이용한 중형 풍력발전기용 증속기 주축의 부하특성 분석 연구)

  • Park, Young-Joon;Lee, Geun-Ho;Lee, Jong-Won;Nam, Yoon-Su;Cha, Jong-Whan
    • 한국신재생에너지학회:학술대회논문집
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    • 2007.06a
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    • pp.378-382
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    • 2007
  • To improve the reliability for a wind-turbine gearbox, the mechanical loads acting on the gearbox need to be monitored and analysed exactly. This study was conducted to identify the characteristics of torques and bending moments acting on the main shaft of the gearbox using the rainflow counting method and predict the fatigue life of the main shaft by using the modified Miner's rule. While the mean wind speed became 3.5 m/s, the life of the main shaft by the acting torques was predicted as 4.3${\times}10^6$ years, and it by the bending moments was as 2.3${\times}10^4$ years. If the life of the wind turbine was estimated as 20 years, the fatigue life of the main shaft was regarded as infinite. Also, it was suggested that the life of the main shaft must be predicted by not the torques but the bending moments.

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Study on Structural Safety Analysis of Upper Arm (어퍼암의 구조적 안전성 해석에 대한 연구)

  • Cho, Jaeung;Han, Moonsik
    • Transactions of the Korean Society of Automotive Engineers
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    • v.21 no.3
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    • pp.113-125
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    • 2013
  • This study analyzes upper arm as the part of suspension through the structural analyses of fatigue. Maximum displacement is shown at the knuckle joint connected with the bracket of automotive body. Among the cases of nonuniform fatigue loads, 'SAE bracket history' with the severest change of load becomes most unstable but 'Sample history' becomes most stable. Maximum life at 'Sample history' or 'SAE transmission' can be shown with 60 or 3.5 times more than 'SAE bracket history' respectively. In case of 'Sample history' with the average stress of $-4{\times}10^4$ to $4{\times}10^4$ MPa and the amplitude stress 0 to $8{\times}10^4$ MPa, the possibility of maximum damage becomes 3%. This stress state can be shown with 5 or 6 times more than the damage possibility of 'SAE Bracket history' or 'SAE transmission'. This study result is applied with the design of upper arm and it can be useful at predicting prevention and durability against its damage.

Fatigue Life Prediction of the Carrier of Slewing Reducer for Tower Crane (타워크레인용 선회감속기의 캐리어 피로 수명 예측)

  • Cho, Seung-Je;Park, Young-Jun;Han, Jeong-Woo;Lee, Geun-Ho
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.14 no.3
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    • pp.131-140
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    • 2015
  • The purpose of this study is to predict the fatigue life of a planet carrier of a slewing reducer for a tower crane. To predict the fatigue life of the carrier, the inertia endurance test was carried out, and then the input torque profile for the reducer was obtained. The load profile acting on the planet pins that assembled the carrier was calculated from the measured input torque profile using commercial gearbox analysis software. The stress profiles of the carrier weak points were analyzed from the calculated load profile and boundary conditions using commercial FE software, and the stress cycles were determined using the rainflow counting method. Finally, the fatigue life of the carrier was predicted using the equivalent stress range by considering the effect of mean stress, and an S-N curve was drawn up using the GL guideline and the cumulative damage law.