• Title/Summary/Keyword: Railway wheel tread

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Utilization of wheel derailment test facilities (차륜탈선 시험설비의 활용방안)

  • Ham, Young-Sam;You, Won-Hee
    • Proceedings of the KSR Conference
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    • 2011.05a
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    • pp.1128-1133
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    • 2011
  • This is a testing equipment system to analyze variation of creep force according to wheel-rail tread profile, running speed of vehicle, vertical and lateral force, wheel/rail contact point, attack angle and so on. The creep force affect vehicle derailment, especially climbing derailment. This system is composed of main frame, wheelset and rail disks driver, hydraulic actuator, controller, environmental chamber, safety system and so on.

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Derailment Impact Factor Analysis Utilizing Wheel Derailment Test Facilities (차륜탈선 시험설비를 활용한 탈선 영향인자 분석)

  • Ham, Young-Sam
    • Proceedings of the KSR Conference
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    • 2011.10a
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    • pp.62-68
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    • 2011
  • This is a testing equipment system to analyze variation of creep force according to wheel-rail tread profile, running speed of vehicle, vertical and lateral force, wheel/rail contact point, attack angle and so on. In this paper, derailment occur in stages until the change of each parameter, while reproducing the actual situation was derailed. Thus, to derail what is the most influencing factors were analyzed.

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A Study on the Optimum Design of Railway Vehicle Suspension Characteristics (철도차량 현가특성의 최적설계에 관한 연구)

  • 조동현;임진수
    • Journal of the Korean Society for Railway
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    • v.2 no.2
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    • pp.6-12
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    • 1999
  • In this study, the most important suspension characteristics of railway vehicle, such as primary and secondary stiffness, are optimized to maximize ride qualify. Critical speed, secondary suspension stroke oil tangent track and derailment coefficient on the maximum curvature, are selected as the performance constraints. Piecewise linear curving model is used to evaluate derailment coefficient where it is assumed that wheel/rail contacts occurs at tread or at idealized flange. The combined design procedure is used to optimize above design variables at the same time.

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Dynamic Characteristics of the KTX on Wheel Conicity (차륜 답면형상에 따른 KTX의 동특성 검토)

  • Chang Jong-Ki;Lee Seung-Il;Choi Yeon-Sun
    • Proceedings of the KSR Conference
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    • 2003.10c
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    • pp.22-27
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    • 2003
  • The running safety of the rolling stock depends on the design characteristics and the contact condition between wheel and railway. In this study, the effect of the conicity of wheel tread on the running safety is analyzed. The modal analysis results in $0.5\~0.6Hz$ natural frequency with lateral modes. However, the frequency analysis for the running simulation shows the frequency components near 1Hz. The running simulation shows that the KTX with GV40 wheel has less lateral vibration than that of XP55 as the KTX goes higher speed.

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A 3-dimensional Wheel-rail Contact Analysis of Railway Vehicle with 2-point Contacts (2점 접촉을 고려한 철도차량의 3차원 휠-레일 접촉해석)

  • Kang, Ju-Seok
    • Transactions of the Korean Society of Automotive Engineers
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    • v.18 no.3
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    • pp.43-52
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    • 2010
  • In this study, the shapes of the wheel and rail are represented by using 3-dimensional surface functions with surface parameters and a 3-dimensional wheel-rail contact analysis is presented. A whole numerical solution of wheel-rail contact at tread and flange including 2-point contacts can be achieved with the proposed numerical algorithm. Kinematic characteristics such as variances of vertical displacement and roll angle, and variance of wheel radius difference for arbitrary yaw and lateral displacement of wheelset, are determined for the KTX wheel-rail pair as an example. The condition of yaw and lateral displacement occurring 2-point contacts to analyze derailment are compared between standard and worn wheels. Differences of contact characteristics between curved and straight rails are also analyzed.

A Wheel Wear Analysis of Railway Vehicle on a Curved Section (곡선 구간에서 철도 차량 휠의 마모 특성 해석)

  • Kang, Juseok
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.40 no.6
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    • pp.547-555
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    • 2016
  • The wheel wear of a railway vehicle is mainly generated when maneuvering on a curved track. The change in the wheel profile affects the dynamic stability of the vehicle. In this analysis, the wheel wear volume was calculated while changing the velocity and radius of the curve to analyze the wear characteristics of a wheel at a curved section. The wear index was calculated from a vehicle dynamic analysis based on a multibody dynamics analysis and wear volume from a wear model by British Rail Research. The wear volume at a radius of 300 m is dominant compared with other radii. The wear volume was calculated by assigning different coefficients of friction to the tread and flange of the wheel to investigate the effect of lubrication on the wear characteristics. The effect of the improvement by lubrication is calculated by varying the radius of the track, and is assessed on an actual urban railway section.

Optimisation of Rolling Stock Wheelset Life through Better Understanding of Wheel Tyre Degradation

  • Vermeij, I.;Bontekoe, T.;Liefting, G.;Peen, J.
    • International Journal of Railway
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    • v.1 no.3
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    • pp.83-88
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    • 2008
  • Since the 1990's the fleet of the Dutch Railways showed a dramatic decrease in wheel tyre life. This lifetime reduction led to an unacceptable increase in life cycle costs. Therefore Lloyd's Register Rail has proposed to NedTrain to investigate the possibilities of improving the wheel tyre life. Three improvements were determined as most promising and relatively easy to achieve: - Profile optimisation for Rolling Contact Fatigue (RCF) reduction - a new wheel profile has been developed with a better resistance against rolling contact fatigue of the wheel tread. The profile has been implemented on single deck intercity trains and shows an increase in wheel tyre life of 30%. - Selection of improved wheel tyre materials - combining information from literature and experiences of manufacturers five alternative wheel tyre materials have been selected and are now being tested in practice. - Optimisation of the maintenance strategy - an alternative, preventative maintenance regime has been developed. With this Scraping regime, during short term maintenance every wheel is reprofiled. Higher mileages are reached and savings on life cycle costs up to 50% and more have been achieved. Unplanned maintenance goes down with $30{\sim}60%$. The results from field tests, using a reference group for comparison, and preliminary results after implementation show that the increase in wheel tyre life that is achieved with this project is significant. The results will continue to be monitored using the asset management tool 'Wheel Watch', that was specially developed for this project and is also described in this paper.

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A Study on Relationship between Curving Noise and Wheel Wear in Seoul Subway System (지하철 곡선부소음과 차륜 마모와의 관계에 관한 연구)

  • You, Won-Hee;Hur, Hyun-Moo;Koh, Hyo-In;Park, Joon-Hyuk;Choi, Yong-Woon
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.19 no.1
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    • pp.85-93
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    • 2009
  • There are many curves in Seoul subway system. Therefore, the noise from subway system in curved line gives displeasure to passenger. The subway noise in curved line is affected not only by rail condition but also wheel condition and dynamic characteristics. The railway curving noise can be divided into 2 categories. The first is the noise due to stick-slip between wheel tread and rail head, and the second is one by wheel flange contact on rail side. Because of these phenomena - stick-slip and wheel flange contact - wheels are worn seriously. In this study the curving noise was reviewed by using eigen-mode of wheel and waterfall plot which shows noise level in time-frequency domain. And also those were reviewed in viewpoint of stick-slip noise and wheel flange contact noise. Finally, the relationship between curving noise and wheel wear was studied.

A Study on Fatigue Crack Growth of an EMU Wheel due to Repeated Rolling Contacts (전동차 차륜의 반복 구름 접촉에 의한 피로균열 전파에 관한 연구)

  • Kim Ho-Kyung;Lee Duk Gyu
    • Proceedings of the KSR Conference
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    • 2004.10a
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    • pp.595-600
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    • 2004
  • The EMU wheel is one of the most important component for the vehicle safety. For the tensile, fracture toughness and crack propagation tests, several specimens were collected from actual wheels. FEM ,analysis also was performed on the crack that was assumed to be 15 mm in depth under the wheel tread surface. The stress intensity factors $K_{I}$ and $K_{II}$ at the crack tip under the stress ($P_{max}$ = 911.5 MPa) due to a rolling contact were analyzed for crack growth characteristics. As a result, the perpendicular crack was found to be more dangerous compared to the parallel one.

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Measurement of Mechanical Braking Force for KHST (한국형 고속전철의 기계 제동력 측정 방법)

  • Kim Seogwon;Kim Youngguk;Park Chankyoung
    • Proceedings of the KSR Conference
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    • 2003.05a
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    • pp.580-585
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    • 2003
  • Korean high speed train (KHST) has adopted a combined electric/ mechanic (friction) braking system. Electric brakes are consist of rheostatic brake, regenerative brake and eddy current brake and mechanical brakes are composed of disc brake, wheel disc brake and tread brake. In this paper, we introduce the braking performance test and the measuring method of mechanical brake. And disc brake performance has been reviewed by the experimental method. The on-line test of KHST has been carried out up to 260 km/h and proved that the disc braking capacity of KHST is sufficient.

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