• Title/Summary/Keyword: Railway brake

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Maglev(UTM-02) Brake System Change from Pneumatic Bake System to Hydraulic Brake System

  • Kim, Kinam;Hwang, Sungwoon;Jeon, Heekwon
    • International Journal of Railway
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    • v.8 no.1
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    • pp.30-34
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    • 2015
  • The Maglev(UTM-02) project is leading by Korea Institute of Machinery & Materials and financially supported from the ministry of Commerce, Industry and Energy. The early development stagy of Maglev(UTM-02) was adopted the general urban railway pneumatic brake system due to the Korea domestic industrial environment. Currently there is two commercial operation Light Railway Train(LRT) system in Korea. One is U-Line in Uijungbu, and the other is Everline in Yongin. Both LRT systems are adopting high performance light weight hydraulic brake system. But those design and manufacturing core technology of the brake system is came from a major brake system companies located from aboard. Currently various studies have been continued to increase practical application and to improve competitiveness on performance for each sub-system of Maglev. Also in case of brake system, developing competitive hydraulic brake system is required. In this study, we have introduced the development process and performance evaluation of the new hydraulic brake system of Maglev.

STUDY ABOUT BRAKE SHOE APPLIED RAILWAY VEHICLE IN KOREA (국내 철도차량용 제륜자 특성에 관한 연구)

  • Yang, Bang-Sub;Kim, Chul-Gun
    • Proceedings of the KSR Conference
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    • 2007.11a
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    • pp.78-81
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    • 2007
  • In this study, brake shoe applied railway vehicle in korea is investigated and estimated a point of view effecting on wheel wear and brake performance, vehicle performance. The property and shape of brake shoe on domestic and foreign vehicle is compared and estimated and brake shoe applied railway vehicle in korea is recommended.

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Characteristics Evaluation of Light Brake disc and Linning for Railway Vehicle In Terms of Tribology (트라이볼로지 관점에서 철도차량의 경량 제동 디스크와 라이닝의 특성 평가)

  • Kim, Sung-Kwon;Lee, Hi-Sung;Kwon, Seok-Jin;Kwon, Sung-Tae
    • Tribology and Lubricants
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    • v.27 no.2
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    • pp.95-100
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    • 2011
  • The brake disc materials for railway vehicle have been mainly used cast-iron. The brake disc and pad should be light, resist to a thermal crack and absorb enough friction energy. In order to satisfy this requirement, aluminum alloy brake disc for railway vehicle has been newly developed. The aluminum itself has not been considered the friction material for railway vehicle. However, in the case of aluminum composite with dispersed ceramic particles, friction characteristics, resistance to wear and heat are much improved. In the present study, aluminum composite brake disc of 20% ceramic particle and three kinds of organic pads have been tested in dynamometer. The results show that Al MMC brake disc and pad have good friction coefficient and wear rate, and thermal cracks in brake disc have not been initiated. Also, the Al MMC brake disc can be applied to railway vehicle of 150 km/h.

A Study on the Development of Highly Efficient Sintered Brake Shoe in Railway Vehicle (철도 차량용 고성능 소결제륜자 개발에 관한 연구)

  • Ko, Kwang-Nam;Kim, Sung-Kwon;Kim, Sang-Ho;Kwon, Seok-Jin;Lee, Hi-Sung
    • Proceedings of the KSR Conference
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    • 2011.10a
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    • pp.986-993
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    • 2011
  • The role of brake is safely to transport passenger & cargo and stop vehicles at emergency in railway vehicle. Brake system reduces the speed by control command of electricity or air. mechanical methods to perform brake are disk brake & tread brake. This study targeted development of highly efficient sintered alloy brake shoe in railway vehicle whose high frictional coefficient, wear resistance, compatibility of the existing tread brake shoe & minimization of wheel's thermal damage and performed development of friction material's formulation, analysis of pressure distribution in wheel tread & brake shoe, optimum form design through analysis of heat flow.

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Characteristics of Graphite Particle Size comprised in Metallic Friction Material

  • Kim, Young Gyu;Lee, Jong Seong;Kim, Sang Ho;Lee, Hi Sung
    • International Journal of Railway
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    • v.5 no.4
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    • pp.152-155
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    • 2012
  • The essential element of brake device for railway vehicle is in demand for higher performance along side the trend of railway vehicle size and speed. Essential element of brake device for high speed train is composed of metallic friction material and brake disc. Thus, brake distance, duration and brake stability shall be determined due to friction materials and friction characteristics. Also friction characteristics are influenced by metallic friction material's properties of matter, manufacturing process and component parts. Various materials and configurations of metallic friction materials are currently being implemented to railway vehicles, For this reason study of friction characteristics in accordance with materials is necessary, but study of these important elements are not actively being accomplished. Therefore, in this study, wished to study the graphite's friction characteristic comprised in friction material in accordance with particle size and amount of volume through lab-scale test.

Improved Wheelset Speed Implementation of a Brake HILS System for a Railway Vehicle (철도차량 제동 HILS 시스템의 개선된 윤축속력 구현)

  • Lee, Dong-chan;Kang, Chul-Goo
    • Journal of Institute of Control, Robotics and Systems
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    • v.21 no.9
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    • pp.881-887
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    • 2015
  • The hardware-in-the-loop simulation (HILS) of a railway vehicle is crucial for overcoming the limitation of field tests of a railway vehicle. A brake HILS system for a railway vehicle was previously not able to test the performance of a speed-sensing system of a railway vehicle, since wheelset speeds were generated only by computer simulations. In this paper, we present a novel wheelset speed implementation of a brake HILS system for a railway vehicle. Four wheelset speeds of a brake HILS system for a car of a railway vehicle are implemented using four small-sized servomotors, whereas the speed sensors and pole wheels used in the brake HILS system are the actual ones of the railway vehicle. According to the simulated speeds of four wheelsets in the dynamic equations of motion, four servomotors generate wheel speeds in real time, and then the measured wheelset speeds are fed back to the computer simulation model. Moreover, in this paper, we improve the performance of wheelset speed measurement via the T method instead of the M method presently used in the field. The performances of wheelset speed implementation and speed-sensor operation are demonstrated by experimental works using a HILS system.

Fatigue Life Assessment for a Brake Disk of Railway Vehicles (철도 차량용 제동디스크의 피로수명평가)

  • Seok C.S.;Park H.S.;Huh Y;Kim J.H.;Lee Y.M.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2006.05a
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    • pp.385-386
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    • 2006
  • A brake disk in railway vehicle is safety part. Requirements not only in performance but also in comfort, serviceability and working lifetime are high and rising. In this study, we carried out fatigue test and thermal stress analysis. To determine a pressure distribution, contact pressure analysis precede thermal stress analysis. Especially, characteristics of the brake disk were analyzed in considering intial velocity, and thickness of a frictional plate. Form the comparing the results of experiment and FEM analysis, fatigue characteristic and fatigue life assessment ok a brake disk of railway vehicle were performed.

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An Investigation on Standards Creation of Brake friction Materials for Railway Vehicles (철도차량용 제동마찰재 표준규격 제정에 관한 연구)

  • Kwon, Sung-Tae;Kim, Jeong-Guk;Seo, Jung-Won;Kwon, Tae-Soon
    • Proceedings of the KSR Conference
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    • 2009.05a
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    • pp.1132-1138
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    • 2009
  • Brake friction materials in railway applications are one of critical elements for acceleration and/or deceleration of vehicle, stop at designated position, and stability of vehicle operation. In this investigation, a comprehensive overview on international standards on brake friction materials, including UIC, JI, and AAR, was conducted to understand the current standards creation trend and collect the related information on brake friction materials with different applications. Moreover, the detailed conditions such as testing conditions and environment, testing items, and materials, were carefully reviewed and compared by each standard. The preliminary results will be used for the creation of Korean railway standards (KRS) on brake shoe materials.

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Analysis of Multiple Factor of the Eddy Current Brake for Railway Application (철도차량용 와전류 브레이크의 다중 인자 분석)

  • Lee, Chang-Mu;Park, Hyun-Jun;Cho, Sooyoung;Lee, Ju;Lee, Hyung-Woo
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.64 no.9
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    • pp.1385-1390
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    • 2015
  • This paper is analysis of multiple factor that should be considered in the design of an eddy current brake used as auxiliary brake system. The eddy current brake is a brake that generates a braking torque in a rotational direction opposite to the direction of the rotor by using a time-varying magnetic flux. The eddy current brake has the advantage of being able to take high current densities because this is used for a short period of time. Also, the eddy current brake is influenced by multiple factor such as number of slots, teeth width, coating thickness, air-gap length and so on. Therefore the eddy current brake was designed for use in railway application in consideration of the operation region and critical parameters.

A Decentralized Brake System for Railway Rolling Stocks Using the Adaptive Sliding Mode Control Scheme (적응 슬라이딩 모드 제어 기법을 이용한 철도차량 대차단위 제동시스템)

  • Park, Sung-Hwan;Lee, Ji-Min;Kim, Jong-Shik
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.33 no.10
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    • pp.1005-1013
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    • 2009
  • In this paper, the performance improvement of a decentralized brake system for railway rolling stocks is investigated. In order to verify the effectiveness of the decentralized brake system, it is compared to the truck unit brake system which has only one control unit per a truck. The adaptive sliding mode control scheme is used to realize a robust anti-slip brake control system. Through computer simulations, it is verified that the decentralized brake system has better braking performance than the truck unit brake system.