• Title/Summary/Keyword: RSM method

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Six Sigma Robust Design of Composite Hand for LCD Glass Transfer Robot (LCD 유리 이송용 복합재료 로봇 핸드의 식스 시그마 강건설계)

  • Nam Hyunwook
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.29 no.3 s.234
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    • pp.455-461
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    • 2005
  • This research studied robust design of composite hand for LTR (LCD glass Transfer Robot). $1^{st}$ DOE (Design of Experiment) was conducted to find out vital few Xs. 108 experiments were performed and their results were statistically analyzed. Pareto chart analysis shows that the geometric parameters (height and width of composite beam) are more important than material parameters $(E_{1},\;E_{2})$ or stacking sequence angle. Also, the stacking sequence of mid-layer is more important than that of outer-layer. The main effect plots shows that the maximum deflection of LTR hand is minimized with increasing height, width of beam and layer thickness. $2^{nd}$ DOE was conducted to obtain RSM (Response Surface Method) equation. 25 experiments were conducted. The CCD (Central Composite Design) technique with four factors was used. The coefficient of determination $(R^{2})$ for the calculated RSM equation was 0.989. Optimum design was conducted using the RSM equation. Multi-island genetic algorithm was used to optimum design. Optimum values for beam height, beam width, layer thickness and beam length were 24.9mm, 186.6mnL 0.15mm and 2402.4mm respectively. An approximate value of 0.77mm in deflection was expected to be a maximum under the optimum conditions. Six sigma robust design was conducted to find out guideline for control range of design parameter. To acquire six sigma level reliability, the standard deviation of design parameter should be con trolled within $2{\%}$ of average design value

Optimization of Crude Protein Recovery from Papaya Latex Extract Using Response Surface Methodology (반응표면 분석법을 이용한 Papaya 유액추출물에서 Crude Protein 회수 조건의 최적화)

  • Oh, Hoon-Il;Oh, Sang-Joon;Kim, Jeong-Mee
    • Korean Journal of Food Science and Technology
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    • v.29 no.4
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    • pp.752-757
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    • 1997
  • Crude papain extracted at optimum condition was purified with an ethanol precipitation method. Four factors of protein recovery method were optimized by response surface methodology (RSM) and the function was expressed in terms of a quadratic polynomial equation. Adequacy of the model equation for optimum response values was tested and optimum conditions of protein recovery were 38.2 mg/mL of protein, ethanol concentration of 40% and precipitation temperature of $-8^{\circ}C$. The experimental value (68.97%) for recovery yield was closed to the predicted value (77.28%) under these conditions.

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Prediction of Autoignition Temperatures of Gasoline-Ethanol Blended Fuels (휘발유/에탄올 혼합연료의 자연점화온도 예측)

  • Kim, Shin-Woo;Lee, Eui-Ju
    • Fire Science and Engineering
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    • v.33 no.5
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    • pp.1-6
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    • 2019
  • The recent development of biofuel production technology facilitates the widespread use of bioethanol and biodiesel by mixing them with fossil fuels. However, the use of these new blended fuels in combustion could result in severe safety problems, such as fire and explosion. In this study, numerical simulation was performed on the well-stirred reactor (WSR) to simulate the autoignition temperature (AIT) in homogeneous combustion and clarify the effect of ethanol addition on the AIT, the most important property for assessing the potential for fire and explosion. Response surface methodology (RSM) was introduced as a design of experiment (DOE), enabling the AIT to be predicted and optimized systematically with respect to three independent variables: ethanol mole fraction, equivalence ratio, and pressure. The results show that the autoignition temperature primarily depends on the ethanol mole fraction and pressure, while the effects of the equivalence ratio are independent of the AIT. RSM accurately predicted the experimental AIT, indicating that this method can be used to effectively predict the key properties involved in fires and explosions.

A Study on the Optimal Welding Condition for Root-Pass in Horizontal Butt-Joint TIG Welding (수평자세 맞대기 TIG 초층용접에서 최적용접조건의 선정에 관한 연구)

  • Jung, Sung Hun;Kim, Jae-Woong
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.41 no.4
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    • pp.321-327
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    • 2017
  • In this study, to investigate the shape of the back bead as a weld quality parameter and to select the optimal condition of the root-pass TIG welding of a horizontal butt-joint, an experimental design and the response surface method (RSM) have been employed. Three parameters are used as input variables, which include the base current, peak current, and welding speed. The back bead width is selected as an output variable representing the weld quality, the target value of the width is 5.4 mm. Conducting the experiments according to the Box-Behnken experimental design, a $2^{nd}$ regression model for the back bead width was made, and the validation of the model was confirmed by using the F-test. The desirability function was designed through the nominal-the-best formula for the appropriate back bead width. Finally, the following optimal condition for welding was selected using the RSM: base current of 0.9204, peak current of 0.8676, and welding speed of 0.3776 in coded values. For verification, a test welding process under the optimal condition was executed and the result showed the back bead width of 5.38 mm that matched the target value well.

Reliability Analysis of laminated Composite Panel using Response Surface Method (반응면 기법을 이용한 적층복합재료판의 신뢰성해석)

  • 방제성;김용협
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2001.10a
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    • pp.187-190
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    • 2001
  • Response surface method is applied to evaluate the reliability of laminated composite panels. Since the linear and nonlinear first-ply failure load are computed using deterministic finite element analysis, new probabilistic finite element analysis is not necessary. Tsai-Wu criterion is used to construct the limit state suface. Material properties, layer thickness and lamina strengths of laminated composite panel are treated as random design variables. feasibility and accuracy of current method is validated using Monte-Carlo method Which perform thousand times of finite element analysis directly.

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A Comparative Study on Structural Reliability Analysis Methods (구조 신뢰성 해석방법의 고찰)

  • 양영순;서용석
    • Computational Structural Engineering
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    • v.7 no.1
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    • pp.109-116
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    • 1994
  • In this paper, various reliability analysis methods for calculating a probability of failure are investigated for their accuracy and efficiency. Crude Monte Carlo method is used as a basis for the comparison of various numerical results. For the sampling methods, Importance Sampling method and Directional Simulation method are considered for overcoming a drawback of Crude Monte Carlo method. For the approximate methods, conventional Rackwitz-Fiessler method. 3-parameter Chen-Lind method, and Rosenblatt transformation method are compared on the basis of First order reliability method. As a Second-order reliability method, Curvature-Fitting paraboloid method, Point-fitting paraboloid method, and Log-likelihood function method are explored in order to verify the accuracy of the reliability calculation results. These methods mentioned above would have some difficulty unless the limit state equation is expressed explicitly in terms of random design variables. Thus, there is a need to develop some general reliability methods for the case where an implicit limit state equation is given. For this purpose, Response surface method is used where the limit state equation is approximated by regression analysis of the response surface outcomes resulted from the structural analysis. From the application of these various reliability methods to three examples, it is found that Directional Simulation method and Response Surface method are very efficient and recommendable for the general reliability analysis problem cases.

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Design Optimization of a Centrifugal Pump Impeller using RSM and Design of Volute (반응표면기법을 이용한 원심펌프 임펠러 최적설계 및 벌류트 설계)

  • Pyun, Kwon-Bum;Kim, Joon-Hyung;Choi, Young-Seok;Yoon, Joon-Yong
    • The KSFM Journal of Fluid Machinery
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    • v.15 no.3
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    • pp.39-45
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    • 2012
  • In this study, optimization of the impeller and design of volute were carried out in order to improve the performance of a centrifugal pump. Design parameters from vane plane development for impeller design were selected, and effect of the design parameters on the performance of the pump was analyzed by using Response Surface Methodology(RSM) to optimized impeller. In addition, total pump design method was suggested by designing volute which was suitable for the optimized impeller through volute design where Stepanoff theory was applied and numerical analysis.

Optimum Design Criteria for Maximum Torque Density and Minimum Torque Ripple of Flux Switching Motor using Response Surface Methodology

  • Lee, Jung-Ho;Lee, Tae-Hoon
    • Journal of Magnetics
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    • v.15 no.2
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    • pp.74-77
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    • 2010
  • This paper deals with optimum design criteria for maximum torque density & minimum torque ripple of a Flux Switching Motor (FSM) using response surface methodology (RSM) & finite element method (FEM). The focus of this paper is to find a design solution through the comparison of torque density and torque ripple which vary with rotor shape. And then, a central composite design (CCD) mixed resolution was introduced and analysis of variance (ANOVA) was conducted to determine the significance of the fitted regression model. The proposed procedure allows one to define the rotor dimensions, starting from an existing motor or a preliminary design.

Optimal Design of Permanent Magnet Linear Synchronous Motor for Reducing Thrust Ripple (추력 리플 저감을 위한 PMLSM의 최적설계)

  • Kim S.I.;Hong J.P.;Cho H.I.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.06a
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    • pp.265-268
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    • 2005
  • This paper deals with the optimal design of a permanent magnet linear synchronous motor (PMLSM) with the analysis of prototype PMLSM. In the PMLSM, thrust ripple is one of the causes disturbing high-precision position control. Therefore, Response surface methodology (RSM), one of the optimization methods, is applied to obtain the shape decreasing thrust ripple of the prototype PMLSM. In the end, characteristic analysis of the PMLSM is performed by space harmonic method for shortening of a computation time, and final results is verified by finite element analysis.

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The Characteristic Analysis of Concentrated Winding Synchronous Reluctance Motor Vs. distributed Winding Synchronous Reluctance Motor through Experiments (실험을 통한 집중권선형 SynRM과 분포권 SynRM의 특성분석)

  • Lee, Byeong-Du;Lee, Jung-Ho;Lee, Seung-Chul
    • Proceedings of the KIEE Conference
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    • 2011.07a
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    • pp.1051-1052
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    • 2011
  • This paper deals with optimum design criteria to minimize the torque ripple of a concentrated winding Synchronous Reluctance Motor(SynRM) using Response Surface Methodology(RSM). The feasibility of using RSM with the finite element method(FEM) in practical engineering problem is investigated with omputational examples and comparison between the fitted response and the results obtained from an analytical solution according to the design variables of stator and rotor in concentrated winding SynRM(6slot). The focus of this paper is the efficiency evaluation on the basis of load condition in a Concentrated Winding Synchronous Reluctance Motor and distributed Winding Synchronous Reluctance Motor.

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