• Title/Summary/Keyword: RSM

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Modeling of AA5052 Sheet Incremental Sheet Forming Process Using RSM-BPNN and Multi-optimization Using Genetic Algorithms (반응표면법-역전파신경망을 이용한 AA5052 판재 점진성형 공정변수 모델링 및 유전 알고리즘을 이용한 다목적 최적화)

  • Oh, S.H.;Xiao, X.;Kim, Y.S.
    • Transactions of Materials Processing
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    • v.30 no.3
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    • pp.125-133
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    • 2021
  • In this study, response surface method (RSM), back propagation neural network (BPNN), and genetic algorithm (GA) were used for modeling and multi-objective optimization of the parameters of AA5052-H32 in incremental sheet forming (ISF). The goal of optimization is to determine the maximum forming angle and minimum surface roughness, while varying the production process parameters, such as tool diameter, tool spindle speed, step depth, and tool feed rate. A Box-Behnken experimental design (BBD) was used to develop an RSM model and BPNN model to model the variations in the forming angle and surface roughness based on variations in process parameters. Subsequently, the RSM model was used as the fitness function for multi-objective optimization of the ISF process the GA. The results showed that RSM and BPNN can be effectively used to control the forming angle and surface roughness. The optimized Pareto front produced by the GA can be utilized as a rational design guide for practical applications of AA5052 in the ISF process

Laser micro-drilling of CNT reinforced polymer nanocomposite: A parametric study using RSM and APSO

  • Lipsamayee Mishra;Trupti Ranjan Mahapatra;Debadutta Mishra;Akshaya Kumar Rout
    • Advances in materials Research
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    • v.13 no.1
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    • pp.1-18
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    • 2024
  • The present experimental investigation focuses on finding optimal parametric data-set of laser micro-drilling operation with minimum taper and Heat-affected zone during laser micro-drilling of Carbon Nanotube/Epoxy-based composite materials. Experiments have been conducted as per Box-Behnken design (BBD) techniques considering cutting speed, lamp current, pulse frequency and air pressure as input process parameters. Then, the relationship between control parameters and output responses is developed using second-order nonlinear regression models. The analysis of variance test has also been performed to check the adequacy of the developed mathematical model. Using the Response Surface Methodology (RSM) and an Accelerated particle swarm optimization (APSO) technique, optimum process parameters are evaluated and compared. Moreover, confirmation tests are conducted with the optimal parameter settings obtained from RSM and APSO and improvement in performance parameter is noticed in each case. The optimal process parameter setting obtained from predictive RSM based APSO techniques are speed=150 (m/s), current=22 (amp), pulse frequency (3 kHz), Air pressure (1 kg/cm2) for Taper and speed=150 (m/s), current=22 (amp), pulse frequency (3 kHz), air pressure (3 kg/cm2) for HAZ. From the confirmatory experimental result, it is observed that the APSO metaheuristic algorithm performs efficiently for optimizing the responses during laser micro-drilling process of nanocomposites both in individual and multi-objective optimization.

Rotor Design and Characteristics Analysis of High Speed Reluctance Synchronous Motor (고속 동기형 릴럭턴스 전동기의 회전자 설계 및 특성 해석)

  • Jang, S.M.;Moon, J.S.;Seo, J.H.;Seong, S.J.
    • Proceedings of the KIEE Conference
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    • 1998.07a
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    • pp.269-271
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    • 1998
  • Reluctance Synchronous Motors(RSM) with new rotor shape are considered in this paper. Since the stator of a RSM is similar as that of an induction motor, attention is focused here on the rotor structure. We have designed the parameter of RSM and analyzed the characteristics of the electromagnetic energy conversion.

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Study on Optimization of Li-ion Battery Pack Design by RSM (RSM 방법에 의한 리튬이온 배터리 팩의 최적 설계)

  • Joo, Kangwo;Jang, Kyungmin;Kim, Kwang sun
    • Journal of the Semiconductor & Display Technology
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    • v.14 no.1
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    • pp.39-43
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    • 2015
  • This paper is to derive information about the optimal shape of the pack has a minimum temperature range of a Li-ion battery equipped with a module. We selected the shape of the pack in order to reduce the temperature deviation between the batteries as a variable. And we derived the experimental points with a minimum of DOE by D-optimal. We analyzed the temperature and the flow within the battery pack by using a numerical analysis verified in previous studies. We derive the equation for the temperature variation in the objective function using the RSM and performed optimization. As a result, it was confirmed that with the variation in the $1.706e-4^{\circ}C$ when to apply an optimized shape.

A magnet pole shape Optimization of the Large scale BLDC Motor by using RSM (RSM을 이용한 대용량 BLDC 전동기의 영구자석의 최적화 연구)

  • Kim, Han-Deul;Shin, Pan-Seok;Park, Gwan-Soo;Kim, Dong-Sok
    • Proceedings of the KIEE Conference
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    • 2006.04b
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    • pp.167-169
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    • 2006
  • 대용량 BLDC 모터의 진동 및 소음의 원인은 영구자석과 슬롯 개구부 형상에 의한 코깅토크와 전류 파형에 의하여 발생하게 된다. 특히 대용량 BLDC의 경우 코깅토크에 의한 진동 및 소음의 영향이 상대적으로 큰 값을 가지게 된다. 따라서 코깅토크 발생원인 중 하나인 영구자석의 형상에 RSM(Response Surface Method) 최적화 이론을 적용하여 코깅토크 저감을 연구하였다. FEM과 RSM을 결합하여 영구자석의 형상을 최적화한 결과 코깅토크의 ripple이 25%이상 감소되었다.

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Optimum Design of Composite Structures using Metamodels (메타모델을 이용한 복합재료 구조물의 최적 설계)

  • 이재훈;강지호;홍창선;김천곤
    • Composites Research
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    • v.16 no.4
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    • pp.36-43
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    • 2003
  • In this research, the optimization of composite structures was performed using metamodels. The optimization of composite structures requires a lot of time when optimizing the result of the time-consuming analysis. Thus, metamodels are used to replace the time-consuming analysis with simple models. RSM, kriging and neural networks are widely used metamodels. RSM and kriging were used in this study. The ultimate failure load analysis of the composite structure was approximated by metamodels. The optimizations of the composite plate were performed to maximize ultimate failure load using genetic algorithm and metamodels.

Development of a Structural Optimal Design Code Using Response Surface Method Implemented on a CAD Platform (반응표면법을 이용한 구조물 최적설계 프로그램의 개발)

  • Yeom, Kee-Sun;Huh, Jae-Sung;Kwak, Byung-Man
    • Proceedings of the KSME Conference
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    • 2001.06c
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    • pp.580-585
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    • 2001
  • A response surface method(RSM) is utilized for structural optimization and implemented on a parametric CAD platform. Once an approximation of the performance function is made, no formal design sensitivity analysis is necessary. The approximation gives the designer the sensitivity information and furthermore intuition on the performance functions. The scheme for the design of experiment chosen for the RSM has a large influence on the accuracy of converged solutions and the amount of computation. The D-optimal design criterion as implemented in this paper is found efficient for the structural optimization. The program is developed on a parametric CAD platform and tested using several shape design problems of such as a torque arm and a belt clip. It is observed that the RSM used provides a faster convergence than other approximation methods for design sensitivity.

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A Magnet Pole Shape Optimization of a Large Scale BLDC Motor Using a RSM With Design Sensitivity Analysis (민감도기법과 RSM을 이용한 대용량 BLDC 전동기 영구자석의 형상 최적화)

  • Shin, Pan-Seok;Chung, Hyun-Koo;Woo, Sung-Hyun
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.58 no.4
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    • pp.735-741
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    • 2009
  • This paper presents an algorithm for the permanent magnet shape optimization of a large scale BLDC(Brushless DC) motor to minimize the cogging torque. A response surface method (RSM) using multiquadric radial basis function is employed to interpolate the objective function in design parameter space. In order to get a reasonable response surface with relatively small number of sampling data points, additional sampling points are added on the basis of design sensitivity analysis computed by using FEM. The algorithm has 2 stages: the first stage is to determine the PM arc angle, and the 2nd stage is to optimize the magnet pole shape. The developed algorithm is applied to a 5MW BLDC motor to get a minimum cogging torque. After 3 iterations with 4 design parameters, the cogging torque is reduced to 13.2% of the initial one.

A Numerical Study on the Turbulent Flow in the Discharge Flow Path from a Diffuser to a Wall (디퓨저에서 벽면으로의 방출유로에서의 난류유동에 관한 수치 해석적 연구)

  • Lee J.;Kim Y. I.
    • 한국전산유체공학회:학술대회논문집
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    • 2001.10a
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    • pp.44-50
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    • 2001
  • A numerical study was made to choose the better turbulence model for the flow in the discharge flow path from a diffuser to a wall. In this study standard $\kappa-\epsilon$ model(SKE), RNG $\kappa-\epsilon$ model(RNG), and Reynolds stress model(RSM) were applied. In case of the flow with relatively high Reynolds number at a diffuser inlet, the pressure loss coefficients by RNG have a tendency to be near to those by SKE at small ratio(below about 0.35) of $h/D_o$, but to those by RSM at large ratio(above about 0.35). At large ratio RNG begins to enlarge the effects of rapid strain and streamline curvature. RNG & RSM are recommended as the appropriate turbulence models for this case. But it is noticeable that the velocity gradient pattern in RNG is same as in SKE, and also that the total pressure distribution in RNG is same as in RSM only at swirling flow area, same as in SKE only at main flow area.

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Hybrid method for design of IPM type BLDC Motor to reduce cogging torque (IPM type BLDC 전동기의 코깅토크 저감을 위한 Hybrid 최적설계)

  • Hwang, Hyu-Yun;Rhee, Sang-Bong;Kwon, Byung-Il
    • Proceedings of the KIEE Conference
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    • 2007.04c
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    • pp.74-76
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    • 2007
  • A hybrid optimization method is proposed for cogging torque reducing in BLDC motor. The proposed hybrid optimization method comprises a response surface method (RSM) and a gradient search method (GSM). The RSM is effective and global method in optimization problem but having large approximation error. The GSM is accurate and fast search method for optimal solution but having local behavior. To reduce approximation error and computation time a hybrid method (RSM+GSM) is proposed method. To illustrate the effectiveness of the proposed method, a comparison between conventional RSM and the proposed hybrid method is made. A simulation results verify that the hybrid method can achieve favorable design performance.

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