• Title/Summary/Keyword: Quantitative Nondestructive Evaluation

Search Result 85, Processing Time 0.021 seconds

Ultrasonic C-scan Technique for Nondestructive Evaluation of Spot Weld Quality (Spot용접 접합면의 초음파 비파괴평가 기법 제 1보 C-scan 기법을 중심으로)

  • Park, Ik-Gun
    • Journal of the Korean Society for Nondestructive Testing
    • /
    • v.14 no.2
    • /
    • pp.112-121
    • /
    • 1994
  • This paper discusses the feasibility of ultrasonic C-scan technique for nondestructive evaluation of spot weld quality. Ultrasonic evaluation for spot weld quality was performed by immersion method with the mechanical and the electronic scanning of point-focussed ultrasonic beam(25 MHz). For the sake of the approach to the quantitative measurement of nugget diameter and the discrimination of the corona bond from nugget, preliminary infinitesimal gap experiment by newton ring is tried in order to set up the optimum ultrasonic test condition. Ultrasonic image data obtained were confirmed and compared by optical microscope and SAM(Scanning Acoustic Microscope) observation of the spot-weld cross section. The results show that the nugget diameter can be measured with the accuracy of 1.0mm, and voids included in nugget can be detected to $10{\mu}m$ extent with simplicity and accuracy. Finally, it was found that it is necessary to make a profound study of definite discrimination of corona bond from nugget and the approach of quantitative evaluation of nugget diameter by utilizing the various image processing techniques.

  • PDF

Bonding Strength Analysis and Ultrasonic Testing of Structural Adhesive Joints (구조접착 이음에서의 접합강도해석과 초음파실험)

  • 장철섭;오승규;김종현;황영택;이원
    • Proceedings of the Korean Society of Precision Engineering Conference
    • /
    • 2004.10a
    • /
    • pp.860-864
    • /
    • 2004
  • This article discusses the use of pulse-echo ultrasonic testing for the stress analysis of adhesive bonds between metal sheets. The method is based on the measurement of the reflection wave at the metal/adhesive interface. After describing briefly the physical aspects of the phenomenon, an index is defined to detect defective zone of the joint(both for the lack of adhesive and for insufficient adhesion); the influence of the experimental variables(variables stress...) on the measurement is discussed. By means of a control experiment it is shown that Stress Variation in Adhesive Joints are separate to be distingguished. In this paper, Quantitative Nondestructive Evaluation in Adhesive Joints are together with Ultrasonic Testing and Finite Element Method.

  • PDF

Quantitative NDE Thermography for Fault Diagnosis of Ball Bearings with Micro-Foreign Substances (미세 이물질이 혼입된 볼베어링의 고장 진단을 위한 정량화 열화상에 관한 비파괴평가 연구)

  • Hong, Dongpyo;Kim, Wontae
    • Journal of the Korean Society for Nondestructive Testing
    • /
    • v.34 no.4
    • /
    • pp.305-310
    • /
    • 2014
  • In this study, a non-destructive evaluation (NDE) mothod is proposed for ball bearings contaminated with micro foreign substances, which were inserted into a ball bearing to create a defective specimen. The non-contact quantitative infrared thermographic technique was applied for NDE condition monitoring. Passive thermographic experiments were conducted to perform early fault diagnosis, for bearings operated at optimized torque status under a dynamic load condition. The temperature profiles for normal and defective specimens were quantitatively compared, and the thermographic data analyzed. Based on the NDE results, the temperature characteristics and abnormal fault detection of the ball bearing were quantitatively analyzed according to the rise in temperature.

A Study on the Application Method of Various Digital Image Processing in the IC Package (IC-패키지에 대한 각종 디지탈 화상처리 기술의 적용방법에 대한 연구)

  • Kim, Jae-Yeol
    • Journal of the Korean Society for Nondestructive Testing
    • /
    • v.12 no.4
    • /
    • pp.18-25
    • /
    • 1993
  • This paper is to aim the microdefect evaluation of If package into a quantitative from NDI's image processing of ultrasonic wave. (1) Automatically repeated discrimination analysis method can be devided in the category of all kind of defects on IC package, and also can be possible to have a sampling of partial delamination. (2) It is possible that the information of edge section in silicon chip surrounding can be extractor by the partial image processing of IC package. Also, the crack detection is possible between the resin part and lead frame.

  • PDF

The Study on Scattered Far-Field Analysis of Ultrasonic SH-Wave Using Boundary Element Method (경계요소법을 이용한 SH형 초음파 원거리 산란장 해석에 관한 연구)

  • Lee, Joon-Hyun;Lee, Seo-Il
    • Journal of the Korean Society for Nondestructive Testing
    • /
    • v.19 no.5
    • /
    • pp.333-339
    • /
    • 1999
  • It is well recognized that ultrasonic technique is one of the most common and reliable nondestructive evaluation techniques for quantitative estimation of defects in structures. For the quantitative and accurate estimation of internal defects. the characteristics of scattered ultrasonic wavefields must be understood. In this study. the scattered near-field and far-field due to a circular cavity embedded in infinite media subjected to incident SH-waves were calculated by the boundary element method. The frequency response of the scattered ultrasonic far-field was transformed into the time-domain signal by obtaining its inverse Fourier transform. It was found that the amplitude of time-domain signal decreases and its time delay increases as the distance between the detecting point of ultrasonic scattered field and the center of internal cavity increases.

  • PDF

Study on Highly Accuracy Quality Evaluation of Spot Weld by use of Image Processing Technique

    • Journal of the Korean Society of Manufacturing Technology Engineers
    • /
    • v.5 no.4
    • /
    • pp.38-46
    • /
    • 1996
  • This paper discusses the feasibility of Ultrasonic Nondestructive Evaluation (UNDE) technique for sport weld quality. Ultrasonic c-scan image assisted by image processing technique was used for Nondestructive Evaluation(NDE) of spot weld quality. Ultrasonic testing results obtained were confirmed and compared by Optical Microscope and SAM(Scanning Acoustic Mircroscope) observation of the spot-weld cross section, The results show that the nugget dinameter can be successfully measured with the accuracy of 0.5mm. It was ascertained that ultrasonic c-scan technique is very effective method for the sake of the approach to the quantitative measurement of nugget diameter and the discrimination of the corona bond from nugget. Additional support for the above conclusions is provided by the results for galvanized steel. The ultrasonic results for galvanized welds generally correspond to the results for uncoated steel. Finally, it was found that the above-mentioned technique can be sufficiently applied to NDE method for securing the Quality Assurance(QA) of spot welded products in production line.

  • PDF

Crack Size Determination Through Neural Network Using Back Scattered Ultrasonic Signal (저면산란 초음파 신호 및 신경회로망을 이용한 균열크기 결정)

  • Lee, Jun-Hyeon;Choe, Sang-U
    • Transactions of the Korean Society of Mechanical Engineers A
    • /
    • v.24 no.1 s.173
    • /
    • pp.52-61
    • /
    • 2000
  • The role of quantitative nondestructive evaluation of defects is becoming more important to assure the reliability and the safety of structure, which can eventually be used for residual life evaluation of structure on the basis of fracture mechanics approach. Although ultrasonic technique is one of the most widely used techniques for application of practical field test among the various nondestructive evaluation technique, there are still some problems to be solved in effective extraction and classification of ultrasonic signal from their noisy ultrasonic waveforms. Therefore, crack size determination through a neural network based on the back-propagation algorithm using back-scattered ultrasonic signals is established in this study. For this purpose, aluminum plate containing vertical or inclined surface breaking crack with different crack length was used to receive the back-scattered ultrasonic signals by pulse echo method. Some features extracted from these signals and sizes of cracks were used to train neural network and the neural network's output of the crack size are compared with the true answer.

Evaluation of Material Properties of Concrete Harbour Facilities Using Nondestructive Testing Methods (비파괴시험에 의한 콘크리트 항만시설물의 주요 물성치 평가)

  • Yi, Jin-Hak;Han, Sang-Hun;Park, Woo-Sun
    • Journal of Korean Society of Coastal and Ocean Engineers
    • /
    • v.23 no.1
    • /
    • pp.1-10
    • /
    • 2011
  • Recently harbor remodeling projects are seriously considered to enhance the loading and unloading capability of old container terminals and to make decrepit ports as eco-friendly harbor and waterfront spaces in many countries. In such a case, quantitative and qualitative evaluations on concrete harbor facilities are mandatory to determine the current structural integrity condition of aged materials. Once the remodeling project is determined to be carried out, the reusability of individual structural members and facilities including caissons, cell-blocks, and tetra-pods need to be decided based on the simple and economic visual inspection and/or nondestructive testing. In this study, the systematic quantitative evaluation procedure for determining the structural integrity condition and the reusability is studied based the nondestructive testing and evaluation methods. Conventional methods including Schmidt hammer test and ultrasonicpulse velocity methods and elastic wave based methods including impact echo test and surface wave test are applied to the old harbor facilities in five different sites. The compressive tests are also carried out to determine the elastic modulus and compressive strength of concrete materials.

A Study on Scattered Field of Ultrasonic Wave Using the Boundary Element Method (경계요소법을 이용한 초음파 산란장 해석에 관한 연구)

  • Lee, Joon-Hyun;Lee, Seo-Il
    • Journal of the Korean Society for Nondestructive Testing
    • /
    • v.20 no.2
    • /
    • pp.130-137
    • /
    • 2000
  • Ultrasonic technique which is one of the most common and reliable nondestructive evaluation techniques has been applied to evaluate the integrity of structures by analyzing the characteristics of signal scattered from internal defects. Therefore, the numerical analysis of the ultrasonic scattered field is absolutely necessary for the accurate and quantitative estimation of internal defects. Various modeling techniques now play an important role in nondestructive evaluation and have been employed to solve elastic wave scattering problems. Because the elastodynamic boundary element method is useful to analyze the scattered field in infinite media. it has been used to calculate the ultrasonic wavefields scattered from internal defects. In this study, a review of the boundary element method used for elastic wave scattering problems is presented and, as examples of the boundary element method, the scattered fields due to a circular cavity subjected to incident SH-wave and due to a surface-breaking crack subjected to incident Rayleigh wave are illustrated.

  • PDF