• Title/Summary/Keyword: Quality Inspections

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Analysis of an Inspection Process Allowing Consecutive Two-time Testing of Products Using Markov Chains (연속되는 이중 검사를 허용하는 제품품질검사 프로세스에 대한 마르코프 체인을 이용한 분석)

  • Ko, Jeong-Han
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.13 no.6
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    • pp.2452-2457
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    • 2012
  • When a quality inspection process rejects a product unit, consecutive repeated inspections are sometimes conducted for the rejected unit to reduce a false reject possibility. This paper analyzes a special inspection process that allows up to two times of consecutive testing for each product to decrease type I inspection errors. This study uses a Markov chain to model the steps of the inspection process and a product unit's quality states during inspection. Historical inspection results from a company are used as the data for the Markov chain model. Using the Markov chain model and data, this study analyzes the effect of this special inspection rule on the proportion of the final quality levels and scrap rate. The results demonstrate that this inspection process of possible double testing could help reduce unnecessary rejects and consequently decrease material and production costs.

A Study on Reality and Quality Improvement of Aviation Security Equipments Performance Certification System in Korea (항공보안장비 성능 인증제의 현실과 품질개선에 관한 연구)

  • Lee, Wonjoo;You, Sangwoo;Park, Soohong;Kim, Kyunghoon;Seol, Eunsuk;Han, Soojin;Park, Seoha;Lee, Jisu;Kim, Chanhwi;Kang, Jingu;Lee, Kiyoung
    • Journal of Korean Society for Quality Management
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    • v.49 no.2
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    • pp.113-125
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    • 2021
  • Purpose: This study focused on reality and quality improvement of aviation security equipment performance certification system. Methods: For this propose, we analyzed aviation security equipment performance certification system related legislations. Using analyzed data, we suggested advancement plan of aviation security equipment performance certification system. Results: In results, South Korea has been implementing aviation security performance certification system since October 2018. Parts for improvement of system are mutual certification with major countries that operate aviation security equipment performance certification systems, the spread of the defense industry's system, development of similar substances for handling explosives, and introduction of preliminary inspections. Conclusion: The research result could be used as a basic data for upgrading Korea's aviation security performance certification system.

Production performance and egg quality parameters in Hy-line brown laying hen in response to extra feed supplementation

  • Md Mortuza Hossain;Jae Hong Park;In Ho Kim
    • Korean Journal of Agricultural Science
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    • v.50 no.2
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    • pp.291-298
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    • 2023
  • The purpose of this experiment was to determine the influence of providing laying hens with extra feed on egg production and egg quality parameters. A total of 480 laying hens (38-weeks old), were divided into five treatment groups (eight replicate cages/treatment and 12 layer/replicate) according to their starting body weight (1.98 ± 0.05 kg) in this four-week feeding trial. Five different feed allowances of the same diet (105, 110, 115, 120, and 125 g·day-1·bird-1) were assigned to layers. Daily inspections of remaining feed (around 0.1g) and layer mortality (0%) showed no harmful impact of supplying extra feed to layers. Providing 120 and 125 g of feed per day to layers resulted in the highest final body weight, large-egg ratio, and improved yolk color among all treatment groups. Layers receiving 125 g of feed daily had the highest egg weight, but the highest egg production ratio was observed in layers receiving 110 g of feed/day. The additional supply of feed did not have a negative impact on the productive performance or egg quality of the layers. The provision of 125 g feed per day led to an improvement of large-egg ratio, egg weight, and yolk color, but likely led to obesity of the layers, which manifested as an increase in body weight and a decline in the egg production ratio. We concluded that 110 grams of feed was the proper quantity after taking into consideration the significance of the health of the laying hen to the overall production performance.

Quality Monitoring for Domestic Distributing Engine Oil (국내 유통 엔진오일 품질 모니터링)

  • Lim, Young-Kwan;Lee, Eun-Yul;Lee, Kyoung-Mook;Na, Yong-Gyu;Kim, Jong-Ryeol
    • Applied Chemistry for Engineering
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    • v.29 no.3
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    • pp.289-297
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    • 2018
  • The vehicle lubricant has captured 35% of the total lubricant market while the engine oil possessed 77% of the vehicle lubricant market in Korea. The suitable quality management of circulating engine oil is thus required for the driver and engine protection. But, KS and synthetic engine oil products (containing over 30% synthetic oil) are exempt to any quality inspections under Petroleum and Alternative Fuel Business Act. In this study, our research group investigated the quality monitoring of 30 kinds of domestic distributing synthetic engine oils. Two kinds of the engine oil showed an off specification from the test results; one engine oil is an imported and the other is a KS synthetic one. Also, the pattern of engine oils were analyzed using SIMDIST (simulated distillation) and the most engine oils had a broad carbon number spectrum, which is a typical of mineral oils except several imported products. Thus, we concluded that relevant laws for the proper quality management of synthetic oils and KS products are needed to be established for preventing consumer's damages.

Weld Quality Evaluation Method for the Resistance Spot Welds using X-ray Transmission Inspection (X-선 투과검사를 이용한 저항 점용접부 품질평가기법)

  • Lee, Jong-Dae;Lee, So-Jeong;Bang, Jung-Hwan;Yoon, Gil-Sang;Kim, Mok-Soon;Kim, Jun-Ki
    • Journal of Welding and Joining
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    • v.32 no.6
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    • pp.1-7
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    • 2014
  • For the resistance spot welds of CR1180 and GA1180 TRIP steels, the weld quality evaluation method using the digitalized X-ray transmission imaging apparatus was investigated in comparison with the crosssectional examination method. In the case of the resistance spot welding of CR1180, three circular regions, such as WZ(white zone), GZ(grey zone) and DZ(dark zone), appeared on X-ray image and they corresponded to the diameters of indentation mark, nugget and corona bond, respectively. The variation of X-ray transmission thickness due to the thickness variation of the weld seemed to be mainly responsible for the formation of those contrasts. The X-ray image contrast formed from the variation of transmission thickness at the outer border line of DZ could also enable the inspections of the notch shape, nonuniformity of the welding pressure and spatter from its sharpness, concentricity and the normal straight line, respectively. The X-ray image of the resistance spot weld of galvannealed GA1180 TRIP steel was very similar to that of CR1180 TRIP steel except the crown shaped outer border line of DZ which was considered to be due to the melting behavior of zinc having the boiling temperature even lower than the melting temperature of steel.

The Trends of Recent Development in Papermaking Additives (제지용 첨가제의 최근 개발동향)

  • Ryu, Jeong-Yong;Kim, Hyoung-Jin;Jo, Byoung-Muk
    • Applied Chemistry for Engineering
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    • v.18 no.6
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    • pp.531-536
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    • 2007
  • The review is to introduce newly developed papermaking additives that has been applied to obtain a optimized papermaking production processes through paper quality and productivity improvements in recent years and near future. Not only the introduction of newly developed papermaking additives, but also the discussion on their application principles, methods, controls, inspections, and future development direction has been presented in the paper. The development of papermaking technology has focused on papermaking productivity, paper quality, and production effectiveness improvement through the optimization of the already developed technologies. It is thus concluded that even if noticeable innovative changes has not been in an area of papermaking additives, the development of several important papermaking additives in a technical aspect has been reported and improved the control and management of the papermaking system based on the development.

Effects of different stocking density in lairage of fattening pigs in high temperatures

  • Dongcheol Song;Seyeon Chang;Jaewoo An;Sehyun Park;Kyeongho Jeon;Hyuck Kim;Jinho Cho
    • Korean Journal of Agricultural Science
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    • v.50 no.4
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    • pp.861-867
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    • 2023
  • Lairages serve several functions, such as providing post-mortal inspections and providing a reservoir of animals to ensure the slaughter line runs efficiently. High stress lairage conditions can contribute to the accumulation of transport stress in pigs, causing poor pork quality and still stressed pigs at slaughter. The objective of this study was to investigate meat quality, blood profile and behavior changes according to lairage stocking density in in high temperature. Density treatments were as follows: LD, low density (lower than 0.5 m2/100 kg); ND, normal density (0.5 m2/100 kg to 0.83 m2/100 kg); HD, high density (higher than 0.83 m2/100 kg). Air temperature treatment was as follows: HT, high temperature (higher than 24℃). Pigs stocked with LD showed lower pH, WHC (water holding capacity), and higher DL (drip loss) and CL (cooking loss) than those stocked with HD. Pigs stocked with LD showed lower cortisol level than those stocked with HD. Therefore, Pigs exposed to high stock density (lower than 0.5 m2/100 kg) in high air temperature during pre-slaughter caused acute stress and lead to PSE (pale, soft, exudative) pork incidence. Based on obtained results, stocking of too high (lower than 0.5 m2/100 kg) density is generally not good for meat quality and animal welfare at high temperatures.

A Proposal for Improving the Measurement and Management of Unit Water Content in In-Situ Concrete (현장 타설 콘크리트의 단위수량 측정 및 관리 개선 방안 제시)

  • Yun, Ja-yeon;Jang, Hyo-Jun;Lee, Taegyu;Choi, Hyeonggil
    • Journal of the Korea Institute of Building Construction
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    • v.24 no.3
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    • pp.319-329
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    • 2024
  • This study examined domestic and international regulations concerning concrete unit weight, along with an evaluation of unit weight in concrete poured on construction sites. Fluctuations in unit weight were observed to correlate with concrete quality issues such as material separation, bleeding, and latency. A word cloud analysis, centered on the concept of concrete quality, further highlighted the significant influence of unit weight. Comparative analysis between Korea and Japan revealed few substantial differences in unit weight management and measurement techniques. However, calculation of concrete unit weight at delivery, using the unit volume mass method, indicated considerable variability among random on-site samples. Notably, the unit weight often exceeded the recommended standard. These findings emphasize the necessity for strict adherence to unit weight standards by all stakeholders involved in concrete production and construction, including ready-mix concrete (REMICON) producers, construction firms, and inspectors. To ensure consistent quality of cast concrete on-site, the establishment of a more comprehensive and practical system is recommended, incorporating measures such as on-site inspections.

Construction Quality Management based on Digital Twin using Autonomous Scanning UGV

  • Jungtaek Hong;Jinwoo Song;Ali Akbar;Sungil Son;Sangmin Yang;Soonwook Kwon
    • International conference on construction engineering and project management
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    • 2024.07a
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    • pp.1283-1283
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    • 2024
  • Recently, construction sites have faced significant challenges due to arbitrary changes and poor communication between general contractors and subcontractors. This study proposes a technological solution by integrating Unmanned Ground Vehicles (UGVs) into the existing workflow of apartment construction. By analyzing current processes, we identified a scenario where UGVs, equipped with LiDAR (Light Detection and Ranging) systems, can generate and provide real-time 3D models of construction sites. These models can be linked with extended reality (XR) technology or office PCs for intuitive comparisons between digital and actual site conditions as a digital twin of the construction site. The study suggests an improved construction process that enhances contractors' understanding and on-site efficiency and enables managers to monitor progress effectively. To address challenging terrain on construction sites, a caterpillar driven UGV was developed, equipped with stereo cameras, a LiDAR sensor for scanning and gathering environmental data, and an embedded PC for data processing. Utilizing SLAM (Simultaneous Localization and Mapping) technology, the UGV autonomously navigates and scans the site at night, minimizing disruptions. Additionally, an embedded system analyzes images from stereo cameras to assess the quality of construction, mapping the findings onto 3D models. This innovation allows site managers to efficiently verify construction quality and identify issues without manual inspections, significantly improving site management efficiency.

ISO 3951-1:2022, Sampling Procedures for Inspection by Variables - Part 1 (ISO 3951-1:2022, 계량형 샘플링 검사절차 - 제 1부)

  • Lee, Min Koo;Hong, Sung Hoon
    • Journal of Korean Society for Quality Management
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    • v.52 no.3
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    • pp.395-412
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    • 2024
  • Purpose: ISO (International Organization for Standardization) has published the third edition of ISO 3951-1:2022, Sampling Procedures for Inspection by Variables-Part 1. ISO 3951-1 is an AQL (Acceptable Quality Limit) type sampling scheme, and incorporates switching rules to move among normal, tightened, and reduced inspections. This paper examines the contents of ISO 3951-1:2022 and analyzes its characteristics. Methods: The contents of ISO 3951-1:2022 and ISO 3951-1:2013 (the second edition of ISO 3951-1) are compared and analyzed in detail. The comparisons of ISO 3951-1:2022 and ISO 2859-1:2013 (the latest edition of Sampling Procedures for Inspection by Attributes-Part I) are also performed. Results: The main changes of ISO 3951-1:2022 are as follows: i) procedures have been introduced to accommodate measurement uncertainty, ii) many of sampling plans are adjusted to improve the match between their OC (operating characteristic) curves and the OC curves of the corresponding plans of ISO 2859-1, iii) the form p* for determining the acceptance of the lot is extended to all ranges of AQL and code letter values. Conclusion: ISO 3951-1:2022 cancels and replaces ISO 3951-1:2013, which has been technically revised. KS Q ISO 3951-1:2019 that is Korean version of ISO 3951-1 was established as a Korean standard by conforming to ISO 3951-1:2013. Therefore, we need to revise it to ISO 3951-1:2022, as soon as possible.