• Journal of the Korea Institute of Military Science and Technology
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• v.20 no.2
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• pp.225-230
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• 2017

To generate mechanical movements in one-shot devices such as missiles and space launch vehicles, pyrotechnic mechanical device(PMD) such as pin pullers using pyrotechnic charge has been widely used. Reliability prediction of pin pullers is crucial to successfully execute target missions for the one-shot devices. Because the pin pullers require destructive tests to evaluate their reliability, one would need about 3,000 samples of success to guarantee a reliability of 99.9 % with a confidence level of 95 %. This paper suggests the application of a probit model using the charge amount as a functional parameter for estimation of functional reliability of pin puller. To guarantee target reliability, we propose estimation methods of the lower bound of functional reliability by applying the probit model. Given lower bound of functional reliability, we quantitatively show that the optimum amount of charge increases as the number of samples decreases. Along with a variety of simulations the validity of our new model via real test results is confirmed.

• Proceedings of the Korean Society of Propulsion Engineers Conference
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• 2007.11a
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• pp.252-255
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• 2007

Recently military industrial company, utilizing company funded R&D and goverment and industry contracts, has developed ACTS/DACS technology. This technology can be utilized to rapidly steer "smart" bullets, "smart" rounds, tactical missile, cruise missile and kill vehicles for both endo- and exoatmospheric applications. The ACTS/DACS typically consists of a Smart Bus Controller(SCB), a proprietary network firing bus, Smart Pyrotechnic Devices(SPD), rocket motors, and a structure. The SCB communicates with the SPDs over the propretary network firing bus. Each rocket motor contains an SPD which provides rocket motor ignition. Firing energy is stored locally in the SPD so surge currents do not occur in the system as rocket motors are fired. This approach allows multiple, truly simultaneous firings without the need for large, dedicated batteries. Each SPD also functions as a network tranceiver and high reliability fir set all in the space of a single-sided 10 millimeter diameter circuit. The present work develops a new means for igniting explosive materials. The volume of semiconductor bridge (SCB) is over 30 times smaller than a conventional hot wire. We believe that the present work has a potential for development of a new igniter such as smart pyrotechnic device.

• Journal of the Korean Society of Propulsion Engineers
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• v.20 no.5
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• pp.84-89
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• 2016

THPP(Titanium Hydride Potassium Perchlorate) is an igniter composed of potassium perchlorate as oxidizing agent and titanium hydride as fuel with a Viton binder. THPP is commonly found in the aerospace, defence and automotive industries. This research is investigeted for the manufacturing process and characteristics analysis of the THPP such as the performance and shape/calorimetry/pressure characteristics of the THPP on PMD(Pyrotechnic Mechanical Device). Also, THPP composite ratio is designed by CEA program.

• Journal of the Korean Society of Propulsion Engineers
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• v.22 no.3
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• pp.8-13
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• 2018

Zirconium potassium perchlorate(ZPP) is an igniter composed of potassium perchlorate as an oxidizing agent and zirconium as a fuel with a Viton binder. ZPP has been used to provide an ignition source in the aerospace, propulsion, and automotive industries. This study investigates the manufacturing process and characteristics of ZPP, such performance and shape/calorimetry/pressure characteristics with respect to pyrotechnic mechanical device(PMD). During the production of ZPP, the mixing process was designed to produce uniform particle size and shape by mixing the raw materials at high speed.

• Proceedings of the Korean Society of Propulsion Engineers Conference
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• 2017.05a
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• pp.445-450
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• 2017

ZPP(Zirconium Potassium Perchlorate) is an igniter composed of potassium perchlorate as oxidizing agent and zirconium as fuel with a Viton binder. ZPP is used to provide ignition in the aerospace, propulsion, automotive industries. This research is investigated for the manufacturing process and characteristics analysis of the ZPP such as the performance and shape/calorimetry/pressure characteristics of the ZPP on PMD(Pyrotechnic Mechanical Device). During the production of ZPP, the mixing process was designed so that the ZPP could be produced in uniform particle size and shape by mixing the raw materials at high speed.

• Proceedings of the Korean Society of Propulsion Engineers Conference
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• 2017.05a
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• pp.423-425
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• 2017

When many space launchers and rockets need to be separated, the pyrotechnic separators have been widely used because of their high reliability and high energy generation. However, intensive pyroshock and debris from the high-explosive type separator may cause fatal damage to the equipment inside of the space launchers or rockets. To solve this problem, a pressure-cartridge type low-impact separator has been developed. In this study, one of the low-impact separators, the split-type pyrolock, was used. We established a mathematical model for the split-type pyrolock that simulates the state of combustion gas and the separation behavior of four independent internal components and verified the mathematical model through comparing with experiment results.

• Journal of the Korean Society for Aeronautical & Space Sciences
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• v.41 no.8
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• pp.625-631
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• 2013

Reliability of a pin puller was predicted by Monte Carlo simulation. The prediction method is based on the stress-strength interference model that failure occurs if the stress exceeds the strength. In this study, the strength is considered as the energy delivered by combustion of pyrotechnics to retreat the pin to a predetermined position, whereas the stress is regarded as the energy required to resist the pin movement. The former mainly depends on the amount of pyrotechnic charge and the latter is governed by several friction forces and the energy dissipation within locking mechanism. Both the variables of stress and strength were computed using an analytical performance model. The method presented here, not depending upon a large number of test item, can be applicable to predict the reliability of other kinds of pyrotechnic devices.

• Journal of the Korean Society of Propulsion Engineers
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• v.20 no.5
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• pp.19-30
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• 2016

We presented a hydrodynamic modeling necessary to accurately reproduce shock-induced detonation of pyrotechnic initiator. The methodology for such numerical prediction of shock propagation is quite straight forward if the models are properly implemented and solved in a well-formulated shock physics code. A series of SSGT(Small Scale Gap Test) and detailed hydrodynamic simulation are conducted to quantify the shock sensitivity of an acceptor that contains 97.5% RDX. A TBI(Through Bulkhead Initiator) system, consisting of a train configuration of Donor(HNS+HMX) - Bulkhead(STS) - Acceptor(RDX), were investigated to further validate the interaction between energetic and non-reactive materials for predicting the detonating response for successful operation of such small pyro device.

• Journal of the Korean Society of Propulsion Engineers
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• v.21 no.5
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• pp.80-87
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• 2017

The performance of a pyrotechnic device that consists of donor/acceptor pair separated by a bulkhead relies on shock attenuation characteristics of the gap material and shock sensitivity of the donor and acceptor explosives. In this research, a micro Kapton flyer was accelerated by an exploding foil initiator (EFI) to figure out shock sensitivity of hexanitrostilbene (HNS) to impact. The averaged shock pressure and duration imparted to the explosive by flyer impact are measured by using a velocity interferometer for any reflector (VISAR) and impedance matching technique. Consequently, this research shows the possibility to determine the critical flyer velocity for initiating the miniaturized pyrotechnic unit by determining the relations between the impact velocity, the amplitude and width of impact loading.

• Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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• 2014.10a
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• pp.911-915
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• 2014

Pyrotechnic devices are widely used for space appendages. However, a cube satellite requirements do not permit the use of explosive pyrotechnic device. A nichrome burn wire release has typically been used for holding and release of deployable appendages of the cube satellite due to its simplicity and low cost. However, relatively low mechanical constraint force and system complexity for application of multi-deployable systems are disadvantages of the conventional mechanism. To overcome these drawbacks, we have developed a segmented nut type holding and release mechanism based on the nichrome burn wire release. The great advantages of the mechanism are much lower shock level and larger constraint force than the conventional mechanism using pyro. Flight model for on-orbit verification was developed and verified through release function test, vibration test and thermal vacuum test.