• 제목/요약/키워드: Pure Metal

검색결과 559건 처리시간 0.022초

스퀴즈캐스팅용 Salt Core의 제조 및 용탕침투성에 관한 연구 (A Study on the Fabrication Process and Melt Infiltration of Salt Core in Squeeze Casting Method)

  • 김기배;노상우;이호인;남태운
    • 한국주조공학회지
    • /
    • 제17권4호
    • /
    • pp.402-410
    • /
    • 1997
  • Developing a salt core for squeeze casting process, two different salt cores(pure salt core and mixed salt core) were fabricated and investigated. Pure salt core was composed of 100% NaCl and mixed salt core was made by mixtures of NaCl with MgO(1%), $Na_2B_4O_7$(2%), and talc(1%) as a binder or a strengthening agent. Salt cores were compacted to various theoretical density, heat treated, and then squeeze-cast with molten Al alloy(AC8A). The compression strength of salt cores were measured and the squeeze-cast products were examined for shape retention, infiltration of molten metal into the cores, and microstructures. The shape of salt core compacted at above 75% of the theoretical density was maintained stably. The higher theoretical density of salt cores gave higher compression strength, and the compression strength of mixed salt core was higher than that of pure salt core. Namely at 90% theoretical density, the compression strength of mixed salt core was $6.3 kg/mm^2$, compared to $4.6 kgmm^2$ for pure salt core. At a squeeze casting pressure of $1000 kg/cm^2$, molten Al alloy was infiltrated into pure salt core of under 85% of the theoretical density. At squeeze casting pressure of $1000 kg/cm^2$, only mixed salt core above 90% of the theoretical density were valid, but the shape of the core was altered in the case of pure salt core at 90% of theoretical density. A key factor for developing a salt core for squeeze casting process was estimated as the ultimate compressive strength of salt core.

  • PDF

순티타늄판의 Nd:YAG 레이저 용접성에 관한 연구(II) - 맞대기 용접 특성 - (A Study of Weldability for Pure Titanium by Nd:YAG Laser(II) - Welding Properties of Butt Welding -)

  • 김종도;곽명섭;송무근;박성하
    • Journal of Welding and Joining
    • /
    • 제27권6호
    • /
    • pp.68-73
    • /
    • 2009
  • Recently, as titanium and titanium alloys are being increasingly used in wide areas, there are on-going researches to obtain high quality weld zone. In particular, growing interest is being drawn to laser welding, which involves low heat input and large aspect ratio in various welding processes and can facilitate shield in atmospheric condition compared with electron beam welding. The first report covered the analysis of embrittlement by the bead color of weld zone through quantitative analysis of oxygen and nitrogen and measurement of hardness as basic experiment to apply laser welding to titanium. Results indicated that the element that affect embrittlement the most was nitrogen, and as embrittlement and oxygenation go on, bead color changed to silver, gold, brown, blue and gray. This study performed butt welding of pure titanium and STS304 by using 1kW CW Nd:YAG laser, and to find out basic physical properties, evaluated welding performance by laser output, welding speed, root gap and misalignment etc, and examined mechanical properties through tensile stress and Erichsen test. The reason particles of pure titanium welded metal and HAZ are greater than STS304 is because they are pure metal and do not include many impure elements that work as nuclei in case of resolidification, thus becoming coarse columnar crystals eventually. In addition, the reason STS304 requires more energy during welding than pure titanium is because the particle size of base metal is smaller.

2-D Braided Textile 금속복합재료의 성형과 특성 해석 (Fabrication and Analytical Characterization of 2-D Braided Textile Metal Matrix Composites)

  • 이상관;김효준;변준형;홍순형
    • 한국복합재료학회:학술대회논문집
    • /
    • 한국복합재료학회 2001년도 춘계학술발표대회 논문집
    • /
    • pp.38-41
    • /
    • 2001
  • A new 2-D braided textile metal matrix composite was developed and characterized. The constituent materials consist of PAN type carbon fiber as reinforcements and pure aluminum as matrices. The braided preforms of different braider yarn angles were fabricated. For a fixed bundle size of 12K, three braider yarn angles was selected: $30^{\circ}$, $45^{\circ}$, and $60^{\circ}$. The braided preforms were infiltrated with pure Al by vacuum assisted squeeze casting. Through the investigation of melt pressing methods and the effects of process parameters such as applied pressure, and pouring temperature, the optimal process conditions were identified as follows: applied pressure of 60MPa, pouring temperature of $800^{\circ}C$. Using the measured geometric parameters, 3-D engineering constants of metal matrix composites have been determined from the elastic model, which utilizes the coordinate transformation and the averaging of stiffened and compliance constants based upon the volume of each reinforcement and matrix material.

  • PDF

순수 티타늄 주조체의 주형온도에 따른 용탕반응성 및 표면거칠기 (Metal-Mold Reaction and Surface Roughness Measurement of Pure Titanium Casting Specimens with Mold Temperatures)

  • 차성수;송영주;박수철
    • 대한치과기공학회지
    • /
    • 제32권4호
    • /
    • pp.297-305
    • /
    • 2010
  • Purpose: The purpose of this study was to observe the change of metal-mold reaction and surface roughness in titanium casting specimens for phosphate-silica alumina bonded investment with mold temperatures. Methods: The metal-phosphate silica alumina bonded mold interface reaction and surface roughness of titanium casting specimens according to mold temperatures were investigated. The Specimens were analysed by scanning electron microscopy and surface roughness tester. Results: The oxidation behavior indicated by the growth of oxide thickness. The titanium-oxide layer were consisted two layer of a porous external and a dense internal one. The reaction layer and surface roughness increased with increasing investment material temperature. Conclusion: In this work, The most suitable mold temperature in casting of pure titanium was $200^{\circ}C$.

혼합 금속 분말의 고온 치밀화 거동 (Densification Behavior of Mixed Metal Powders under High Temperature)

  • 조진호;김기태
    • 대한기계학회논문집A
    • /
    • 제24권3호
    • /
    • pp.735-742
    • /
    • 2000
  • Densification behaviors of mixed metal powder under high temperature were investigated. Experimental data of mixed copper and tool steel powder with various volume fractions of Cu powder were obtained under hot isostatic pressing and hot pressing. By mixing the creep potentials of McMeeking and co-workers and of Abouaf and co-workers originally for pure powder, the mixed creep potentials with various volume fractions of Cu powder were employed in the constitutive models. The constitutive equations were implemented into a finite element program (ABAQUS) to compare with experimental data for densification of mixed powder under hot isostatic pressing and hot pressing. Finite element calculations by using the creep potentials of Abouaf and co-workers agreed reasonably well with experimental data, however, those by McMeeking and co-workers underestimate experimental data as observed in the case of pure metal powders.

알칼리족 금속이 첨가된 LaCoO3 산화물에서 메틸 오렌지의 광촉매분해 반응 (Photocatalytic Decomposition of Methyl Orange over Alkali Metal Doped LaCoO3 Oxides)

  • 홍성수
    • Korean Chemical Engineering Research
    • /
    • 제55권5호
    • /
    • pp.718-722
    • /
    • 2017
  • 마이크로파 공정으로 제조된 순수한 $LaCoO_3$와 금속이온이 첨가된 $LaCoO_3$ 페롭스카이트 산화물에서 메틸오렌지의 광촉매 분해반응의 활성을 조사하였다. 순수한 $LaCoO_3$와 세슘 이온이 첨가된 $LaCoO_3$ 산화물들은 제조법과 무관하게 페롭스카이트 구조를 보여주었다. UV-Vis DRS 결과에 의하면 모든 촉매들은 가시광 영역에서 흡수스펙트럼을 나타내었다. 화학흡착된 산소종은 메틸오렌지의 광촉매 분해반응에서 중요한 역할을 하였으며, 화학흡착된 산소의 비율이 높을수록 더 높은 광촉매 활성을 보여주었다.

티타늄재 맞대기 용접부의 개선형상에 따른 잔류응력 평가 (The Residual Stresses Evaluation of Butt Welded Zone on the Joint Shape in the Titanium Plate)

  • 성백섭;김일수;김인주;차용훈
    • 한국정밀공학회:학술대회논문집
    • /
    • 한국정밀공학회 1997년도 추계학술대회 논문집
    • /
    • pp.290-294
    • /
    • 1997
  • In this study, the welded residual stresses test was carried out with pure titanium and TIG welded material using in chemical plants an airplane frames etc.. The relationship between process parameters and residual stresses is complex since a number of factors are involved. Extensive studies have been carried out to determine the effects of various process parameters on residual stress. The result of micro-hardness about butt welded spacemen was measured of low hardness value in the melting metal zone. The residual stress of welded zone on the Titanium plate by the sectioning method and finite element method was high measured in the spacemen of high current and voltage. Also, compressive residual stress in the range of distance about 15∼20mm from the middle of the deposited metal area is very change. The result of impact test about butt welded spacemen of pure titanium plate was measured of very difference in the welded bead, heat affect zone and base metal, and be measured of high impact value in the heat affect zone. The measure result of welded residual stresses about pure titanium is high measured hen nominal steel plate. The V-Type butt welded spacemen, that of the measurement result on the welded residual stress is high measure then X-Type butt welded spacemen.

  • PDF

금속분말 사출성형된 순-구리의 미세조직에 미치는 고온 소결조건의 영향 (Effect of High-Temperature Sintering Condition on Microstructure Evolution of Pure-Cu Subjected to Metal Injection Molding)

  • 한다인;수하르토노 트리;김동주;이은혜;김종하;고영건
    • 소성∙가공
    • /
    • 제31권4호
    • /
    • pp.240-245
    • /
    • 2022
  • In this study, to achieve good electrical conductivity of a charging terminal component in electric vehicles, we investigated the microstructure evolution of pure-Cu subjected to metal injection molding by controlling the sintering variables, such as temperature and time. Thus, three samples were sintered at temperatures ranging from 1000 ℃ to 1050 ℃ near to the melting temperature of 1085 ℃ for 1 and 10 h after thermal evaporation of binder at 730 ℃. Both procedures were made using a unified furnace under Ar+H2 gas with high purity. The structural observation displayed that the grain size as well as the compactness (a reciprocal of porosity) increased simultaneously as temperature and time increased. This gave rise to high thermal conductivity of 90% IACS together with high density, which was mainly attributed to decrease in fractions of grain boundaries and micro-pores working as effective scattering center for electron movement.

금속스크랩이 혼합된 상변화물질의 유효열전도율 (Effective thermal conductivity of the phase change material with metal scrap)

  • 김시범;노승탁
    • 대한기계학회논문집
    • /
    • 제10권6호
    • /
    • pp.923-928
    • /
    • 1986
  • 본 논문에서는 열전도율이 큰 금속의 스크랩과 파라핀을 혼합한 축열 매질에 있어서 스크랩의 체적 혼합율에 따르는 열전도율의 변화를 모델링과 실험으로 구해서 축열 계산에 필요한 열전도율 자료를 제시하고자 한다.

Use of High-Temperature Gas-Tight Electrochemical

  • Park, Jong-Hee;Beihai Ma;Park, Eun-Tae
    • The Korean Journal of Ceramics
    • /
    • 제4권2호
    • /
    • pp.103-113
    • /
    • 1998
  • By using a gas-tight electrochemical cell, we can perform high-temperature coulometric titration and measure electronic transport properties to determine the elecronic defect structure of metal oxides. This technique reduces the time and expense required for conventional thermogravimetric measurements. The components of the gas-tight coulometric titration cell are an oxygen sensor, Pt/yttria stabilitized zirconia(YSZ)/Pt, and an encapsulated metal oxide sample. Based on cell design, both transport and thermodynamic measurements can be performed over a wide range of oxygen partial pressure ($pO_2=10^{-35}$ to 1 atm). This paper describes the high-temperature gas-tight electrochemical cells used to determine electronic defect structures and transport properties for pure and doped-oxide systems, such as YSZ, doped and pure ceria $(Ca-CeO_2 \;and\; CeO_2)$, copper oxides and copper-oxide-based ceramic superconductors, transition metal oxides, $SrFeCo_{0.5}O_x,\; and \;BaTiO_2$.

  • PDF