• Design & Manufacturing
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• 제16권1호
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• pp.9-14
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• 2022

A lot of research is being done on metal materials to improve the lifespan of molded parts. As a result, excellent mold materials have been developed that withstand high hardness at high temperatures and frictional heat generated from high-speed cutting. In this study, the press mold life of powder high-speed tool steel and general high-speed tool steel was compared. Powdered high-speed steel is composed of alloying elements such as tungsten, maldividene, cobalt, chromium, and vanadium in steel, which improves wear resistance compared to high-hardness and high-speed tool steels. The mold parts of both steel types were manufactured in the same way from heat treatment to machining, and the powder high-speed tool steel was 66HRC and the high-speed tool steel was 61HRC. As a result of the experiment, it was observed that the number of punching of powder high-speed tool steel was improved by 40-50%, and powder high-speed tool steel had fewer impurities, uniform texture, and excellent surface structure. It has a microscopic structure.

• 한국산학기술학회논문지
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• 제20권9호
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• pp.517-524
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• 2019

오버드라이버 허브클러치는 자동차 6단 자동 변속기 미션에 장착되어 엔진의 여유출력을 이용해 연료사용을 절감시켜주는 부품이다. 본 연구에서는 오버드라이버 허브클러치 제품에 대해 피어싱 공정 중 펀치에 가해지는 하중 및 소재 처짐량을 최소화 하고자 한다. 공정 중 펀치의 하중과 처짐량에 영향을 줄 수 있는 다이 클리어런스(die clearance)와 전단각도(shear angle) 그리고 마찰계수(friction coefficient)를 설계 변수로 설정했다. 또한 펀치의 하중과 소재 처짐량에 대해 각 설계 변수들의 영향도를 확인하기 위해 민감도 분석(sensitivity analysis)을 진행했다. 그 결과 전단 각도, 마찰 계수, 다이 클리어런스 순으로 하중 및 처짐량에 대해 민감한 것으로 조사되었다. 이를 통해 펀치의 하중과 소재 처짐량을 목적함수로 설정하고, 반응표면법(Response Surface Method)을 통해 각 설계 변수들과 목적함수의 방정식을 도출했다. 이를 통해 설정된 설계 변수들의 최적 값을 도출해 유한요소해석에 적용한 결과 펀치의 하중 및 소재의 처짐량이 기존대비 22.14% 개선됐다.

• 전기의세계
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• 제26권6호
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• pp.72-77
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• 1977

This paper deals with developments of computer programs for college academic affairs using key-punch and optical mark reading card. In order to speed up reading input card, at first O.M.R-Binary conversion is done and written on tape, and then Binary-Edit conversion is performed, so that name rolls of students can be printed within a few days after register at the beginning of the semister. Student's scores, records and various statistics are obtained accurately and quickly by updating, editing and inserting by computer programs developed.

• 한국소음진동공학회논문집
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• 제17권5호
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• pp.415-426
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• 2007

링크모션 펀치프레스는 많은 링크들이 서로 연결되어 있으며 각각의 링크는 고속에서 구속 운동을 수행한다. 그 결과 동적 불평형 힘과 모멘트가 프레스의 메인프레임으로 전달되며 원하지 않는 진동을 수반한다. 이로 인하여 생산성과 정확한 스탬핑 작업의 저하를 초래한다. 이 논문은 기구학 및 동역학 분석에 기초하여 링크모션 펀치프레스의 다이나믹 언발란스를 저감하는 효과적인 방법을 제시한다. 그리고 디자인 변화가 필요할 때마다 메커니즘의 모델 구성을 자동화하기 위한 디자인 변수 방식을 소개한다. 질량, 질량관성모멘트, 질량중심 등의 링크들의 관성 성질을 얻기 위하여 3차원 캐드 소프트웨어를 활용하였다. 메커니즘의 기구학적, 동역학적 거동에 주요한 영향을 미치는 일부 링크들의 디자인을 변화시킬 때 얻을 수 있는 다양한 조합에 대하여 동역학 시뮬레이션을 수행하였다.

• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 2008년도 추계학술대회 논문집
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• pp.66-70
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• 2008

In this study, the formability of AZ31B magnesium alloy sheets was investigated by the analytical and experimental approaches. Tensile tests and limit dome height tests were rallied out at several temperatures between $25^{\circ}C$ and $300^{\circ}C$ to obtain the mechanical properties and forming limit diagram (FLD). The FLD-based criterion considering the strain-path and the blank temperature was used to predict the forming limit in a deep-drawing process of cross-shaped cup by finite element analysis. This criterion proved to be very useful in determining the optimal process conditions such as blank shape, punch velocity, minimum comer radius, fillet size, and so on, through the comparison between FEA and experimental data. In particular, the temperature of each tool that provided the best formability of the blank was determined by coupled temperature-deformation analyses. A practical method that can greatly reduce the forming time by increasing the punch speed during the forming process was suggested.

• 소성∙가공
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• 제14권7호
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• pp.607-612
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• 2005

In this paper, warm deep drawing process with local heating and cooling technique was attempted to improve the formability of AZ31 magnesium alloy which is impossibly to form by conventional methods at room temperature by finite element method and experiment. For FE analysis, in first model with considering heat transfer, both die and blankholder were heated to 573K while the punch was kept at room temperature by cooling water. Also distribution of thickness and von Mises stress at room temperature and 498k for warm deep drawing were compared by FEM. Uniaxial tension tests at elevated temperature were done in order to obtain the temperature dependence of material constant under temperature of $293K\~573K$ and cross head velocity of $5\~500mm/min$. The phenomenological model for warm deep drawing process in this work was based on the hardening law and power law strain rate dependency. Deep drawing experiment were conducted at temperatures of room temperature, 373K, 423K, 473K, 498K, 523K, and 573K for the blank and deep drawing tools(holder and die) and at a punch speed of 10mm/min.

• 제어로봇시스템학회논문지
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• 제6권3호
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• pp.329-337
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• 2000

This study describes a pressure tracking control of hydroforming process which is used for precision forming of sheet metals. The hydroforming operation is performed in the high-pressure chamber strictly controlled by pressure control valve and by the upward motion of a punch moving at a constant speed, The pressure tracking control is very difficult to design and often does not guarantee satisfactory performances be-cause of the punch motion and the nonlinearities and uncertainties of the hydraulic components. To account for these nonlinearities and uncertainties of the process and iterative learning controller is proposed using Cerebellar Model Arithmetic Computer (CMAC). The experimental results show that the proposed learning control is superior to any fixed gain controller in the sense that it enables the system to do the same work more effectively as the number of operation increases. In addition reardless of the uncertainties and nonlinearities of the form-ing process dynamics it can be effectively applied with little a priori knowledge abuot the process.

• Design & Manufacturing
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• 제13권2호
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• pp.44-48
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• 2019

Motor core products are used as materials for electrical steel sheets and cold-rolled steel sheets according to the performance of motors. The cemented carbide material of the mold punch applied to the motor core material causes many troubles due to abrasion and burr problem. The selection of these materials has a great effect on the production life, mass production, product quality as well as mold life. The cemented carbide applied to the products of the motor core is recognized as a very important part. In this study, cold rolled steel sheet was applied to motor core SCP-1 steel 1.0mm, and The effects of abrasion and punching oil on the shear process were investigated for the selection of cemented carbide. Experiments were conducted to select and apply cemented carbide only for the motor core punch optimized for cold rolled steel. The results showed that the cemented carbide material of $CDK3^{***}$ produced the least wear and burrs.

• Clinics in Orthopedic Surgery
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• 제10권4호
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• pp.508-512
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• 2018

Foraminal decompression using a minimally invasive technique to preserve facet joint stability and function without fusion reportedly improves the radicular symptoms in approximately 80% of patients and is considered one of the good surgical treatment choices for lumbar foraminal or extraforaminal stenosis. However, proper decompression was not possible because of the inability to access the foramen at the L5-S1 level due to prominence of the iliac crest. To overcome this challenge, endoscopy-based minimally invasive spine surgery has recently gained attention. Here, we report the technical skills required in unilateral extraforaminal biportal endoscopic spinal surgery using a $30^{\circ}$ arthroscope to enable foraminal decompression at the L5-S1 level. Two 0.8-cm portals were created 2 cm lateral from the lateral border of the pedicles at the L5-S1 level. After sufficient working space was made, half of the superior articular process (SAP) in the hypertrophied facet joint was removed using a high-speed burr and a 5-mm wide osteotome, whereas the remaining inside part of the SAP was removed using a Kerrison punch and pituitary punch. The foraminal ligamentum flavum should be removed to inspect the conditions of the L5 exiting root and disc. Removing of the extruded disc could decompress the L5 root. The extraforaminal approach using a $30^{\circ}$ arthroscope is considered a minimally invasive alternative technique for decompressing foraminal stenosis at the L5-S1 level that preserves facet stability and provides symptomatic relief.

• 한국산학기술학회논문지
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• 제9권2호
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• pp.281-285
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• 2008

냉간단조금형(Cold Forging Die)의 다이블록(Dieblock)을 제작하는 방법 중의 하나로, 다이블록 제작용 재료를 면가공 하여 다이블록 상면(上面)을 마스터펀치(Master Punch)인 호브(Hob)로 압입(Indentation) 시켜 절삭가공((Cutting Work)이 아닌 다이호빙(Die Hobbing) 방법으로 임프레션(Impression)을 성형하여 제작하고 있다. 이 방법에 의하여 다이블록의 재료를 합금공구강(Alloy Tool Steel)인 SKD11을 사용하여 제작하고, 스테인리스판(Stainless Sheet Metal)을 제품 재료로 하여 냉간단조가공(Cold Forging Work)을 수행하였더니 6,000 스트로크(Stroke)에서 금형수명(Die Life)을 다 하고 파손되었다. 본 논문에서는 다이블록 재료를 고속도공구강(High Speed Tool Steel)인 SKH51로 교체 제작하고, 탄소강(Carbon Steel)인 S45C를 제품 재료로 하여 냉간단조가공을 수행하였더니 21,000 스트로크에서 금형수명을 다하고 파손되어 종래의 방법과 비교 검토하였을 때 350%의 금형수명 연장 효과를 얻게 되었다.