• Title/Summary/Keyword: Pump control valve

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Waterhammer for the Intake Pumping Station with the Pump Control Valve (펌프제어밸브를 사용한 취수펌프장에서의 수격현상)

  • Kim, Kyung-Yup;Oh, Sang-Hyun
    • The KSFM Journal of Fluid Machinery
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    • v.4 no.4 s.13
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    • pp.16-21
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    • 2001
  • The field tests on the waterhammer were carried out for PalDang intake pumping station of the metropolitan water supply 5th stage project. The pumping station was equipped with the pump control valve as the main surge suppression device and the surge relief valve as auxiliary. However, the pump control valve had not been early controlled in the planned closing mode, and the slamming occurred to the valve which abruptly closed during the large reverse flow. Because the pressure wave caused by the pump failure was superposed on the slam surge, the upsurge increased so extremely that the shaft of the valve was damaged. It was desirable that the surge relief valve was installed in the pumping station or near the pump exit for the delay of response. After reforming the oil dashpot of the pump control valve, the sliming disappeared and the measured pressure was in fairly good agreement with the results of simulation. In case of three pumps for ${\phi}2,600$ pipeline being simultaneously tripped, the pressure head in the pumping station increased to 95.6 m, and the upsurge caused by the emergency stop of four pumps for ${\phi}2,800$ pipeline was 89.6m. We concluded that the pumping station acquired the safety and reliability for the pressure surge.

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Effect of Flow Control Valve Type on the Performance of DME High Pressure Fuel Pump (유량 제어 밸브 방식이 DME 고압 연료 펌프의 성능에 미치는 영향)

  • Sin, Yunsub;Lee, Geesoo;Kim, Hyunchul;Jeong, Soo-Jin;Park, Kyungyeong;Suh, Hyun Kyu
    • Transactions of the Korean Society of Automotive Engineers
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    • v.21 no.5
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    • pp.67-73
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    • 2013
  • This experimental work described the effect of flow control valve type on the performance of wobble plate type fuel pump for the stable DME fuel supply. In order to study this, different four types of flow control valves (ITV, SCV, IMV and MPROP) were installed on the wobble plate fuel pump, and fuel flow rate, torque, and temperature variation of pump were investigated under various operating conditions by using pump performance test system. It was revealed that wobble plate type fuel pump worked well with ITV and SCV control valve, and the flow rate and torque of fuel pump was in proportion to the value of valve open duty. The maximum flow rate and torque of fuel pump were achieved around the 50% duty of control valve. Temperature variation at all pump measuring points were under $60^{\circ}C$ which is acceptable.

Case Study of Repair Works on Surge Suppression Device for Booster Pumping Station (가압펌프장의 수격완화설비에 대한 보수·보강 사례)

  • Kim, Sang-gyun;Lee, Dong-keun;Lee, Gye-bok;Kim, Kyung-yup
    • The KSFM Journal of Fluid Machinery
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    • v.8 no.4 s.31
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    • pp.20-26
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    • 2005
  • When the pumps are started or stopped for the operation or tripped due to the power failure, the hydraulic transients occur as a result of the sudden change in velocity. The field tests on the waterhammer were carried out for Pangyo booster pumping station in which had six booster pumps and two in-line pumps with the motor of output 1,700 kW, respectively. The booster pumping station was equipped with the pump control valve as the main surge suppression device, and the surge relief valve as auxiliary one. But the pump control valve had not early controlled in the planned closing mode, the slamming occurred to the valve of which abruptly closed during the large reverse flow. Because the positive pressure wave caused by the pump failure was superposed on the slam surge, the upsurge increased so extremely that the pump control valve was damaged. After the air chambers were additionally installed in the booster pumping station, it was preyed that the water supply system acquire the safety and reliability on the pressure surge.

Analysis of the Dynamic Characteristics of Pressurized Water Discharging System for Underwater Launch using ATP (수중발사를 위한 ATP 방식 압축수 방출시스템의 동특성 해석)

  • Han, Myung-Chul;Kim, Jung-Kwan;Kim, Kwang-Su
    • Journal of Institute of Control, Robotics and Systems
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    • v.15 no.6
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    • pp.567-572
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    • 2009
  • The underwater launch system using an ATP consists of five parts: compressor tank, proportional flow control servo valve, expulsion spool valve, air turbine pump, and discharge tube. The purpose of this study is to develop an underwater launch system using an ATP and to verify the validity of the system. The proportional flow control servo valve is modeled as a 2nd order transfer function. The projectile is ejected by pressurized water through the air turbine pump, which is controlled by expulsion valve. The mathematical model is derived to estimate the dynamic characteristics of the system, and the important design parameters are derived by using simulations. The computer simulation results show the dynamic characteristics and the possibility of control for underwater launch system.

Path Control with Energy-Saving Load-Sensing for a Cylinder-Load System Using Speed-Controlled Fixed Displacement Pump (속도제어-정용량 펌프를 사용하는 실린더-부하계의 에너지절약-부하감지형 경로제어)

  • Cho, S.H.
    • Transactions of The Korea Fluid Power Systems Society
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    • v.6 no.3
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    • pp.16-22
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    • 2009
  • This paper deals with the issue of robust position tracking control and energy-saving control for a valve-controlled cylinder system using speed-controlled fixed displacement pump. The whole feedback control system is composed of a pair of interconnected subsystems, that is, valve-controlled cylinder system and load-sensing control system. From experiments it is shown that position tracking control in the load sensing control system can accomplish significant reduction in input energy to pump comparing to a conventional valve-controlled cylinder system, while exhibiting the same position tracking control accuracy.

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Design of Fuzzy-Power Controller for a Pump with Electric Proportional Valve (절자 비례 밸브를 갖는 펌프의 퍼지-동력제어기 설계)

  • 전순용
    • Journal of Institute of Control, Robotics and Systems
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    • v.4 no.4
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    • pp.441-447
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    • 1998
  • Motivated by a recent work, a fuzzy-power-controller(FPC) is designed for the relieving-horsepower control of output variable pump with electrical proportional valve and actually implemented on the industrial excavator. In order to calculate the output power of pump with input of FPC, a linear discrete time model of load system to pump is obtained and the result is applied to control the engine-pump coupled system by software without pressure and flow sensor. The FPC controls the engine and pump coupled system by relieving horsepower control according to the change of load and the running conditions in relieving horsepower control are selected by fuzzy inference engine. A case study is peformed through the construction of the control device and installation on the excavator. It shows that the relieving-horsepower control system with the FPC, as suggested in this paper, is superior to the conventional PID controllers. And also, the excavator, with the FPC, shows that the power-loss of the coupled system is reduced and the running speed of the hydraulic actuator is enhanced.

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A Study on Speed Control of Hydrostatic Transmission Using High Speed Solenoid Valve (고속전자밸브를 이용한 유압전동장치의 속도 제어에 관한 연구)

  • Park, S.H.;Lee, J.K.
    • Journal of the Korean Society for Precision Engineering
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    • v.12 no.7
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    • pp.148-157
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    • 1995
  • This study deals with controlling the speed of Hydrostatic Transmission (HST) system throuth the control of pumping stroke of positive displacement pump using high-speed solenoid valve controlled by digital closed loop PWM method. The method which was done in this study is as follows: First, we modified original positive displacement pump and designed pumping stroke control system of HST by using the high-speed solenoid valve. Second, after experimenting static and dynamic characteristics on each signal flow, we identified system parameter of approximated model. Finally, to control the speed of HST, we controlled the angle of the swash plate of positive displacement pump by controlling the pressure in the control cylinder chamber. Test which was carried out in the laboratory shows that transient and steady state response could be improved by PID controller.

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Waterhammer For In-line Booster Pump (직결식 펌프의 수격현상)

  • Kim, S C.;Lee, K. B.;Kim, K. Y.
    • 유체기계공업학회:학술대회논문집
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    • 2004.12a
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    • pp.208-216
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    • 2004
  • The waterhammer occured when the pumps are started or stopped for the operation or tripped due to the power failure, the hydraulic transients occur as a result of the sudden change in velocity. The field tests of the waterhammer were carried out for PanGyo booster pumping station. The PanGyo pumuing station was installed booster pump of 6 sets and in-line pump of 2 sets. The main surge suppression device was equipped with the pump control valve and the surge relief valve as auxiliary. However, the pump control valve had not early controlled in the planned closing mode, and the slamming occurred to the valve of which abruptly closed during the large reverse flow. Because the pressure wave caused by the pump failure was superposed on the slam surge, the upsurge increased so extremely that the shaft of the valve was damaged. After the addition surge suppression device was equipped with air chamber. Further more in-line pump is needed surge suppression device that the pumping station acquired the safety and reliability for the pressure surge.

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Determination of Eccentric Axis for Pump Control Valve Using the Characteristic Function (특성함수를 이용한 펌프 제어 밸브의 편심축 결정)

  • Shin, Myung-Seob;Yi, Sang-Il;Park, Gyung-Jin;Yoon, Joon-Yong
    • The KSFM Journal of Fluid Machinery
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    • v.11 no.3
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    • pp.43-49
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    • 2008
  • The pump control valve is a butterfly valve that has an eccentric rotating axis. It is not only used as a butterfly valve to control the flow rate or pressure, but also as a check valve to prevent backward flow. A new design method of eccentric rotating axis is proposed to design the valve. The height of the rotating axis is determined through flow field analysis. A general purpose of computational fluid dynamics software system, Fluent is used to simulate the fluid flow. Flow field analysis is performed for various heights of the rotating axis and different opening angles of the valve. A characteristic function is defined for estimating the flow characteristics based on the results of flow field analysis. The characteristic function is defined in order to determine the height of the rotating axis. An optimization problem with a characteristic function is formulated to determine the amount of eccentricity. The height of the Totaling axis of the valve is determined through solving the optimization problem.

Comparative Characteristic Analysis of a Hydraulic Control System Using a Speed Controlled Hydraulic Pump (유압펌프 회전속도 제어방식 유압제어시스템의 특성 비교 분석)

  • Jeong, H.S.;Jeong, S.W.
    • Transactions of The Korea Fluid Power Systems Society
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    • v.7 no.3
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    • pp.13-19
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    • 2010
  • Hydraulic systems are widely used as a power transfer and/or power control system due to its flexibility, controllability, accuracy and high power density. Valve controlled and/or pump capacity controlled systems are normally adopted as a control device, but nowadays pump speed controlled systems are emerging as a new energy-efficient hydraulic control system. In this paper the pump speed controlled system for the cylinder position control of a counter balance circuit is investigated by simulation study and position control experiments were carried out. As a result, the possibility and efficiency of the pump speed controlled system were verified.

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