• Title/Summary/Keyword: Pulsed Laser Welding

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Keyhole-structure and Stability in Laser-beam Penetration Into an Absorbing Liquid (Water) (레이저 빔의 흡수 액체 내 침투에 의해 생성된 키홀 구조와 안정성)

  • 김동식;장덕석
    • Laser Solutions
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    • v.4 no.2
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    • pp.13-19
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    • 2001
  • When a high-power laser beam is irradiated on the surface of material, it is well known that a cavity, called a keyhole induced by the pressure action of the vapor plume, is generated in the molten material. This paper describes the interaction between a pulsed CO$_2$ laser beam and water. The laser-beam is used to generate and maintain a conical depression in the water surface similar to the keyhole created during laser penetration welding. Experimental results show that the depth of laser-beam penetration is limited by hydrodynamic instability. The instability of the surface cavity can be understood by the capillary instability of a hollow jet. Theoretical computation of the steady keyhole shape has been performed. modifying the model suggested by Andrews et al. (1976). The model predicts the qualitative behavior of the keyhole but significantly underestimates the average diameter.

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Evaporating Particle Behaviors and plasma Parameters by Spectroscopic Method in laser Welding (레이저 용접시 분광학적 수법에 의한 증발입자의 거동과 플라즈마 물성의 계측)

  • 김윤해
    • Journal of Advanced Marine Engineering and Technology
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    • v.23 no.4
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    • pp.514-522
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    • 1999
  • The laser-induced plasma affects greatly on the results of welding process. moreover selective evaporation loss of alloying elements leads to change in chemical composition of weld metal as well as the mechanical properties of welded joint. this study was undertaken to obtain a fundamental knowledge of pulsed laser welding phenomena especially evaporation mechanism of different aluminum alloys. The intensities of molecular spectra of AlO and MgO were different each other depeding on the power density of a laser beam Under the low power density condition the MgO band spectrum was predominant in intensity while the AlO spectra became much stronger with an increase in the power density. These behaviors have been attributed to the difference in evaporation phenomena of Al and Mg metals with different boiling points and latent heats of vaporization. The time-averaged plasma temperature and electron number density were determined by spectroscopic methods and consequently the obtained temperature was $3,280{\pm}150K$ and the electron number density was $1.85{\times}10^{19}\;l/m^3$.

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Lab Weldability of Pure Titanium by Nd:YAG Laser (Nd:YAG 레이저를 이용한 순티타늄판의 겹치기 용접성)

  • Kim, Jong-Do;Kwak, Myung-Sub
    • Journal of Advanced Marine Engineering and Technology
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    • v.32 no.2
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    • pp.315-322
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    • 2008
  • Titanium and its alloys have excellent corrosion resistance, high strength to weight ratios and creep properties in high temperature, which make them using many various fields of application. Especially, pure titanium, which has outstanding resistance for the stress corrosion cracking, crevice corrosion, pitting and microbiologically influenced corrosion, brings out to the best material for the heat exchanger, ballast tank, desalination facilities, and so on. Responding to these needs, welding processes for titanium are also being used GTAW, GMAW, PAW, EBW, LBW, resistance welding and diffusion bonding, etc. However, titanium is very active and highly susceptible to embrittlement by oxygen, nitrogen, hydrogen and carbon at high temperature, so it needs to shield the weld metal from the air and these gases during welding by non-active gas. In this study, it was possible to get sound beads without humping and spatter with a decrease of peak power according to increase of pulse width, change of welding speed and overlap rate for heat input control, and shield conditions at pulsed laser welding of titanium plates for Lap welding.

Characteristics of the Nd:YAG laser Spot Welding in $Cu_{54}Ni_{6}Zr_{22}Ti_{18}$ Bulk Metallic Glass Alloy ($Cu_{54}Ni_{6}Zr_{22}Ti_{18}$ 벌크비정질 합금의 Nd:YAG 레이저 점용접 특성)

  • Kim, J.H.;Lee, J.H.;Shin, S.Y.;Bae, J.C.;Lee, C.H.
    • Laser Solutions
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    • v.8 no.2
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    • pp.13-20
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    • 2005
  • Weldability is largely dependent on the phase evolution and the microstructure of the weld. For the weldability of the $Cu_{54}Ni_6Zr_{22}Ti_{18}$ bulk metallic glass, the crystallization affects the sensitivity of the weld to the brittle failure. In order to suppress the irreversible crystallization, Nd:YAG laser welding was chosen. The pulsed Nd:YAG laser was irradiated onto the BMG plate and the effects of the pulse shape [peak power intensity and pulse duration time] on the crystallinity were evaluated.

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A Study of Weldability for Pure Titanium by Nd:YAG Laser(I) - Weld Properties with Shield Conditions - (순티타늄판의 Nd:YAG 레이저 용접성에 관한 연구(I) - 실드 조건에 따른 용접특성 -)

  • Kim, Jong-Do;Kwak, Myung-Sub;Kim, Chang-Soo
    • Journal of Welding and Joining
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    • v.27 no.5
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    • pp.55-61
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    • 2009
  • Pure titanium and its alloys have good formability, excellent corrosion resistance and high strength to weight ratios. Therefore, it has been using to heat exchangers, offshore plants, sports equipments, and etc. As broad as its application fields, it also increases welding locations. Conventional GTAW and GMAW are very popular welding methods of titanium, but it has a high heat input and wide HAZ. It has a possibility of inducing Stress Corrosion Cracking. So, laser welding method has been using to get reliable welds by reducing heat input. Weld beads change its color to silver, gold, brown, blue, and gray by shied conditions. And the closer to gray, the more oxidize, nitride and embrittlement. The most effective atom to embrittlement was nitrogen. And shield gas flow was not so effective over the constant flow rates. In this study, weld properties of the pure titanium were investigated by pulsed & CW Nd:YAG lasers and evaluated by various shield conditions. And It is observed that nitrogen is more effective to oxidation and embrittlement of titanium compared with oxygen by oxygen and nitrogen quantitative analysis.

Spectral Analyses of Plasma Induced by Laser Welding of Aluminum Alloys (알루미늄 합금의 레이저 용접시 유기하는 플라즈마의 스펙트럼 분석)

  • 김종도;최영국;김영식
    • Proceedings of the Korea Committee for Ocean Resources and Engineering Conference
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    • 2001.10a
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    • pp.292-300
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    • 2001
  • The paper describes spectroscopic characteristics of plasma induces in the pulsed YAG laser welding of alloys containing a large amount of volatile elements. The authors have conducted the spectroscopic analyses of laser induced Al-Mg alloys plasma in the air and argon atmosphere. In the air environment, the identified spectra were atomic lines of Al, Mg, Cr, Mn, Cu, Fe and Zn, and singly ionized Mg lines, as well as the intense molecular spectra of A10 and Mg0 formed by chemical reactions of evaporated Al and Mg atoms from the pool surface with oxygen in the air. In argon atmosphere, Mg0 and AI0 spectra vanished, but AIH spectrum was detected. The hydrogen source was presumably hydrogen dissolved in the base metals, water absorbed on the surface oxide layer, or $H_2$ and $H_2O$ in the shielding gas. The resonant 1ines of Al and Mg were strongly self-absorbed, in particular, self-absorption of the Mg 1ine was predominant. These results show that the laser induced plasma was made of metal1ic vapor with relatively low temperature and high density.

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Inspection of the spot welding using IR sensor (적외선 감지 센서를 이용한 점 용접부의 검사)

  • Lim, Dae-Cheol;Park, In-Tae;Kang, Hyoung-Shik;Gweon, Dae-Gab
    • Journal of the Korean Society for Precision Engineering
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    • v.16 no.1 s.94
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    • pp.132-140
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    • 1999
  • This paper suggests a monitoring method for the pulsed laser spot welding of the thin metal sheets using a point IR(InfraRed) sensor. A new criterion was introduced and the experimental results guaranteed the efficiency. The ideal radiation feature was derived from the mathematical model and was simulated. The radiation feature is robust to withstand the change of measuring condition and can be used to detect the absorbed laser energy. In an experiment, the radiation feature was examined for the differect laser energy. The pulse width and the laser power was variated and the radiation feature was examined. In the other experiment, the relationship between the weld strength and radiation feature was examined. Artificial Neural Network(ANN) was employed to find out the relationship. The correlation coefficient between the real strength and the estimated strength is high as 0.94 and the mean square error is low as 0.64 kgf learned parts. Another group of the welds was used to appraise the learning efficiency. The correlation coefficient between the measured and the estimated weld strength is high as 0.91.

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