• 제목/요약/키워드: Pulping Efficiency

검색결과 21건 처리시간 0.018초

사용 후 기저귀 재활용을 위한 폐수처리방안 연구 (Wastewater Treatment Process Study for Used Diaper Recycling)

  • 김경신;이호선
    • 펄프종이기술
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    • 제47권2호
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    • pp.24-33
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    • 2015
  • This study aims to suggest wastewater treatment options for diaper recycling by identifying characteristic analysis of wastewater from diaper recycling process and efficiency evaluation of wastewater treatment units. The wastewater characteristic analysis showed that the concentration of organic pollutants and ionic materials were very high comparing to seawater. Through the investigation of similar wastewater treatment, six treatment units were identified to reduce pollutants. It is found UF(ultra-filtration), DAF(dissolved air flotation), fenton oxidation, electro-coagulation and chemical-coagulation are effective in reducing organic pollutants while membrane system and ion exchanger are effective in reducing ionic materials. Even though the target of water quality should be secured in terms of managing organic pollutants level, the application of treatment unit for reducing ionic material needs lots of considerations. This result suggests that reuse of pulping wastewater after controlling organic pollutants is better than direct discharge of pulping wastewater. To select the appropriate wastewater treatment unit, an economic analysis about operation condition, wastewater flow, cost, efficiency should be considered.

이온교환체로서 리그닌의 이용과 평가 (Use and Evaluation of Lignin as Ion Exchangers)

  • Ads, Essam.N.;Nada, A.M.A.;El-Masry, A.M.
    • 대한화학회지
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    • 제55권1호
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    • pp.86-91
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    • 2011
  • 수산화나트륨과 과산화 무기산을 사용하여 흑색 액체로부터 수산화 리그닌과 과산화 리그닌을 얻었다. 과산화 리그닌을 10% HCl을 사용하여 가수분해하여 가수분해 리그닌을 얻었다. 카르복실화와 인산화과정을 거쳐 카르복시 리그닌과 인산화 리그닌을 얻었다. 에피클로르히드린을 사용하여 가교 리그닌도 얻었다. 이들 얻어진 리그닌들을 적외선분광법, 열김량분석, 시차열분석법으로 분석 하였다. 이들 얻어진 리그닌의 금속이온 흡착효과를 조사하였다. 과산화 리그닌이 수산화된 리그닌 보다 흡착 능력이 우수하였다.

고급알코올에 의한 토너의 응집처리가 부유부상 탈묵효과에 미치는 영향 (Effects of Agglomeration of Toner Particles with Fatty Alcohol on Flotation Deinking Efficiency)

  • 허용성;이학래
    • 펄프종이기술
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    • 제36권2호
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    • pp.33-38
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    • 2004
  • Toner particles used in laser and xerographic printing process is fused on paper surface so strongly that they tend not to detach easily from the recylced paper surface during pulping. Furthermore, the removal efficiency of detached toner particles by conventional screening and flotation process has limitation due to the platy shape and large size of detached toner particles. It has been shown that the removal efficiency of toners in the screening process can be increased by agglomerating the toner particles with fatty alcohol. It is not possible, however, to remove small and platy toner particles by screening process. These small and platy toner particles should be removed by flotation process. In this study the effect of fatty alcohol that used for toner agglomeration on flotation efficiency has been examined. It was shown that flotation efficiency decreased when fatty alcohol was used most probably due to its effect of reducing hydrophobicity of toner particles.

담배 주맥 바이오매스의 압착추출특성 연구 (Study on the Mechanical Extraction Properties of Tobacco Stem Biomass)

  • 성용주;한영림;이문수
    • 펄프종이기술
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    • 제40권2호
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    • pp.65-72
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    • 2008
  • This work evaluated the extractability of tobacco stem biomass for the papermaking type Reconstituted Tobacco Sheet(RTS). The effects of the soaking conditions on the hydration of stem biomass and the effects of the hydrated state on the mechanical extraction were investigated. In order to simulate the mechanical expression process of a papermaking type RTS mill, for example, the screw press process, the novel mechanical pressing analyzer was developed for this study. The hydration of stem biomass by soaking process was greatly affected by the soaking time and the soaking temperature. The longer soaking time and the higher soaking temperature resulted in the higher hydrated stem biomass. Since the higher hydrated stem had more combined water in the inner structure and resulted in the more flexible structure, the higher hydrated stem leaded to the more compressed filter cake and the higher water contents in the filter cake after the mechanical pressing. The pilot pulping experiments showed the difference in hydration and extractability between burley and bright tobacco stem. The bulkier structure of the burley stem resulted in the faster hydration by pilot pulping and leaded to the larger reduction in water soluble components. And the hydration process showed the major influence on the separation efficiency of water soluble components.

Deinking of White Ledger with Ultrasonic Wave : Laboratory Scale Trial

  • Won, Jong Myoung
    • Journal of Forest and Environmental Science
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    • 제23권2호
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    • pp.73-78
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    • 2007
  • Ultrasonic deinkings of white ledger were carried out to confirm whether the ink removal efficiency and pulp qualities can be improved by the ultrasonic deinking. The effects of conventional pulping and ultrasonic treatment of white ledger on the ink particle size distribution and ink removal coefficient were compared. The physical properties of paper, energy consumption and effluent qualities were measured. The ultrasonic treatment of white ledger resulted in the ink particle size distribution suitable for flotation. The ink removal efficiency, brightness, breaking length and effluent quality were improved by the ultrasonic deinking. It is expected that the competitiveness of ultrasonic deinking system can be improved by the optimization of treatment condition.

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습식 펄프몰드 생산공정의 탈수성 향상을 위한 연구 (Improvement of Drainage at Wet Pulp Mold Process)

  • 성용주;류정용;김형진;김태근;송봉근
    • 펄프종이기술
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    • 제36권3호
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    • pp.52-59
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    • 2004
  • The greater Increase of the demand for environmental friendly materials especially for packaging industry leads to the larger interest in the reusable and recycable materials such as pulp mold. Although the pulp mold has great characteristics for packaging, some deficiency compared with other packaging material like EPS(Expandable Polystyrene) need to be overcome, for example, the relative higher cost. In this report, since the water drainage rate at the forming zone of a wet pulp mold process could have a great influence on the economical efficiency not only by increasing machine speed but also reducing the drying energy, the optimum ways for increasing drainage were investigated The mechanism of vacuum drainage In pulp mold forming was successfully evaluated by using RDA(Retention and Darinage Analyzer). Since the conditions of stock were greatly affected by the pulping time of low consistency pulper, the optimum pupling time was investigated with considerations of all stock preparation processes. The change of stock temperature and the addition of polyelectrolyte could improve the vacuum drainage rate. It was founded that the wire mesh types of mold former had a little influence on the retention because of the relatively mild vacuum drainage. However, the bigger size of dewatering hole showed better drainage rate and could reduce the plugging and con lamination of mold.

폐지 재활용용 액상 탈묵제의 제조 및 현장적용 탈묵특성 (The Preparation and Practical Deinking Property of Liquid Deinking Agent for Recycling of Waste Paper)

  • 전용진;소순영;홍상의
    • 한국산학기술학회논문지
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    • 제17권6호
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    • pp.729-736
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    • 2016
  • 지구 환경 보존이라는 관점에서 폐지류의 재활용 및 자원화 노력이 절대적으로 필요하다. 폐지 재활용은 잉크 제거의 효과에 따라 기술력이 좌우된다. 기존 고체 탈묵제의 잉크 제거 효울을 개선하기 위해 액상 탈묵제를 지방산 종류에 따라 검화 반응시키고 EO/PO를 추가 혼합하여 제조하였다. 제조된 탈묵제를 폐지 재활용 공정에 투입하고 각각 펄핑 공정 (시료 조성 ONP : OMG = 5 : 5, 농도 15%, 온도 $45^{\circ}C$, 펄핑 시간 20분) 과 flotation 공정 (농도 1%, 온도 $45^{\circ}C$, air flow 7 L/min, 반응시간 8분) 처리 전, 후의 ERIC과 brightness를 측정하여 잉크의 제거 효율을 평가하였다. 또한 hyperwashing 전, 후의 ERIC과 brightness도 측정하여 잉크의 재흡착 여부도 평가하였다. 포화 지방산 Lauric acid 보다 불포화 지방산 Oleic acid를 $80^{\circ}C$에서 KOH로 검화 반응시키고 EO/PO를 추가 혼합하여 액상 탈묵제를 대량 제조하였다. 대량 생산한 액상 탈묵제는 제지 회사의 탈묵 공정 현장에 직접 투입하였을 때, 거품의 사이즈가 커지고 reject의 색깔이 짙어지면서 잉크의 포집력이 좋아진 것을 확인할 수 있었다. flotation 전, 후 백색도는 4 point 정도 증가하던 것이 약 5 point로 1 point 정도가 더 증가였다. reject의 ERIC 값은 개발 제품을 사용했을 때 약 7%정도 낮아진 것을 확인할 수 있었다. 본 연구에서 개발한 액상 탈묵제의 탈묵 성능이 우수함을 알 수 있었다.

CFD를 활용한 크래프트 회수보일러 내부 노즈 아치 구조에 따른 열교환 효율 분석 (Analysis on the Heat Exchange Efficiency of Kraft Recovery Boiler by Nose Arch Structure Using CFD)

  • 장용호;박현도;임경필;박한신;김정환;조형태
    • 공업화학
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    • 제32권2호
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    • pp.149-156
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    • 2021
  • 크래프트 회수보일러(kraft recovery boiler)는 펄프 공정에서 생성된 흑액을 연소하여 발전용 스팀을 생산하는 장치이다. 특히 연소로 상단부에 존재하는 과열기(superheater)는 포화 증기가 연소가스와 열교환을 통해 과열 증기로 전환되는 구간으로, 연소가스와 포화 증기 사이의 열교환 효율 향상은 발전용 과열 증기 생산량 증가 및 발전 효율이 증가하므로 매우 중요하다. 과열기 하단부에 위치한 노즈 아치는 과열기의 부식의 원인이 되는 연소로에서 발생한 복사열을 막는 중요한 역할을 하지만, 연소가스 유동을 방해하여 포화증기와 열교환이 끝난 저온의 연소가스가 과열기를 나가지 못하고 재순환되어 열교환 효율을 저하시키는 직접적인 원인이 된다. 따라서 본 연구에서는 CFD를 활용하여 노즈아치 구조에 따른 재순환 영역의 크기와 연소가스 출구 온도를 비교하였다. 결과적으로 노즈 아치 하단부 각도를 106.5°에서 150°로 변경할 경우 연소가스의 재순환 영역이 감소하여 연소가스와 과열기 사이의 열교환 효율이 10.3% 향상되는 것을 확인하였다.

Enzymatic Hydrolysis Performance of Biomass by the Addition of a Lignin Based Biosurfactant

  • FATRIASARI, Widya;NURHAMZAH, Fajar;RANIYA, Rika;LAKSANA, R.Permana Budi;ANITA, Sita Heris;ISWANTO, Apri Heri;HERMIATI, Euis
    • Journal of the Korean Wood Science and Technology
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    • 제48권5호
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    • pp.651-665
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    • 2020
  • Hydrolysis of biomass for the production of fermentable sugar can be improved by the addition of surfactants. In pulp and paper mills, lignin, which is a by-product of the pulping process, can be utilized as a fine chemical. In the hydrolysis process, lignin is one of the major inhibitors of the enzymatic breakdown cellulose into sugar monomer. Therefore, the conversion of lignin into a biosurfactant offers the opportunity to solve the waste problem and improve hydrolysis efficiency. In this study, lignin derivatives, a biosurfactant, was applied to enzymatic hydrolysis of various lignocellulosic biomass. This Biosurfactant can be prepared by reacting lignin with a hydrophilic polymer such as polyethylene glycol diglycidylethers (PEDGE). In this study, the effect of biosurfactants on the enzymatic hydrolysis of pretreated sweet sorghum bagasse (SSB), oil palm empty fruit bunch, and sugarcane trash with different lignin contents was investigated. The results show that lignin derivatives improve the enzymatic hydrolysis of the pretreated biomass with low lignin content, however, it has less influence on the enzymatic hydrolysis of other pretreated biomass with lignin content higher than 10% (w/w). The use of biosurfactant on SSB kraft pulp can increase the sugar yield from 45.57% to 81.49%.

Phenolic compound와 polyphenolase 함유 작물로부터 조제한 녹엽단백질의 영양가 (Nutritional quality of leaf proteins prepared from crops containing phenolic compounds and polyphenolase)

  • 조영수;차재영
    • 생명과학회지
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    • 제7권3호
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    • pp.192-197
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    • 1997
  • 녹엽단백질 조제 원료 목초중 diphenol 및 polyphenolase의 측정결과 alfalfa에는 존재 하지 않고, Italian ryegrass, red clover, sorghum 에는 존재가 확인 되었다. 이러한 목초로부터 단백질 추출은 용매를 물만으로 한것과 물에 환원제를 첨가한 것을 사용하여 갈변단백질과 갈변방지단백질을 조제하여Wistar계 숫컷 흰쥐에 14일간 급여하여 체중증가량, 소화율, PER에 대하여 조사하였다. 그 결과 alfalfa 녹엽단백질의 경우 갈변단백질과 갈변방지단백질 간에 증체량, 소화율, PER은 차가 인정되지 않았다. Italian ryegrass 녹엽단백질의 경우 갈변단백질과 갈변방지단백질의 경우 소화율에서 유의차가 인정 되었다. 그러나, 체중증가량, PER은 차가 인정되지 않았다. red clover 녹엽단백질의 경우 갈변단백질이 소화율, 증체량, PER은 갈변단백질 보다 유의하게 저하 하였다. 이러한 것은 녹엽단백질의 영양가가 갈변반응에 의해 손상 되어 지고 원료 목초중의 diphenolase 활성이 높을수록 갈변반응에 의해 영양가의 저하가 현저하였다. 녹엽단백질의 아미노산 조성은 갈변에 의해 거의 손상 되지 않았지만, red clover 녹엽단백질의 경우 lysine, histidine 이 조금 감소 하였다. 녹엽단백질의 아미노산 손실은 갈변에 의한 것이 아닌 것으로 생각되어지고 유효성 아미노산에 대하여 금후 검토를 요하는 과제이다.

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