• Title/Summary/Keyword: Production-process Improvement

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A Study on the improvement of procurement logistics for synchronous manufacturing (동기화 생산을 위한 조달물류 개선에 관한 연구)

  • Yoo, Sung-Hee;Jang, Jung-Hwan;Zhang, Jing-Lun;Lee, Chang-Ho
    • Journal of the Korea Safety Management & Science
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    • v.15 no.4
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    • pp.261-267
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    • 2013
  • In automobile company it is needed to establish the collaborative relationship between the assembly company and the part manufacturing company. In this paper we established the improvement for the procurement logistics and logistics in assembly company and thus we derived the near optimal procurement cycle through the simple EXCEL simulation and the improved inventory management method for H automobile company in CHINA. At this time we adopted the pull manufacturing process instead of push manufacturing process. We resulted that the manufacturing activity of both companies was stabilized and the usage of storage area in assembly company was reduced by 50%, especially it was reduced by 100% in the case of directly delivering the parts to assembly line through the third party logistics company.

Improvement of Gelatinization, Saccharification and Panfrying Processes of Nochi, a Traditional Korean Rice Cake (노치 제조방법의 공정개선에 관한 연구)

  • 이영춘;이종미;윤희정
    • Korean journal of food and cookery science
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    • v.13 no.4
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    • pp.384-389
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    • 1997
  • Attempts were made to improve gelatinization, saccharification and panfrying processes for mass production of Nochi, a kind of traditional Korean rice cake. Gelatinization of waxy rice powder with 20-55% of moisture content were completed within a minute at 120$^{\circ}C$ or above by using the extrusion cooker. Among enzymes tested for liquefaction and saccharification of the gelatinized rice, in place of malt, BAN (0.53%)+${\beta}$-amlyase (4.27%) was the most suitable enzymes for the production of Nochi. Panfrying process of Nochi was drastically shortened by heating Nochi dough for 1 minute in a microwave oven and subsequently panfrying at 150$^{\circ}C$ for 7 minutes.

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A Case Study of Productivity Improvement in Filling a Print Cartridge with Toner (프린터 카트리지 충전생산라인의 생산성향상 사례연구)

  • Yang, Joo-Man;Yang, Moon-Hee
    • IE interfaces
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    • v.24 no.3
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    • pp.258-266
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    • 2011
  • In this paper, we deal with a problem improving the productivity of a discrete production line for filling a printer cartridge with toner. We develop a new technology for controlling the weight of toner which must be filled in a cartridge and reform the current line based on our new control technology to result in more than 35% improvement of productivity as well as the control accuracy. In detail, first, we find a bottleneck process, the toner-filling process which gives the current production cycle times. Second, we divide the processing time of the bottleneck into several work elements and find the rotation time of an AC servomotor to be further reduced. Third, in order to reduce the rotation time, we develop a mathematical control-time model for determining the rotation time. Finally, we reform the current line partially as required by the change of the new control method.

A Study on Design of Production System Using Multiple Characteristics Robust Design in Uncertain Environment (불확실한 환경에서의 다특성치 강건설계를 이용한 생산시스템 설계에 관한 연구)

  • 양광모;서장훈;박진홍;강경식
    • Proceedings of the Safety Management and Science Conference
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    • 2004.05a
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    • pp.61-65
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    • 2004
  • As technique that can contribute in quality improvement in design process to overcome shortcoming of traditional quality control, call design or development department quality control activity that is achieved to reduce gun damage shuddering at circle minimizing change or side effect of product performance as off-line quality control. This paper discuss optimal process design of investment projects expansion and replacement investment on each line or individual in the production. Generally optimal plant design has add to a few method by Subsidiary means with use a especial method. And then in this paper, a Robust design is presented, which may be effective to the processes appraisal or improvement. We propose that should make a optimal plant design model for reducing field failure rate to assign by real data on different factors in plant system. Using this model, robust design of taguchi method used in this comprehensive method for reducing field failure rate in plant system.

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Production Process Analysis based on Information Strategy Planning with Present Condition Diagnosis of Small FRP Shipyards (소형 FRP 조선소 현황 진단과 정보 전략 계획 방법론 기반의 생산 공정 분석)

  • Kim, Hyun-Woo;Hwang, Hun-Gyu;Shin, Il-Sik;Cho, Je-Hyoung
    • Journal of the Society of Naval Architects of Korea
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    • v.53 no.5
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    • pp.353-361
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    • 2016
  • Recently, the small shipyard companies have difficulties that causes by depression of shipbuilding industry. The small shipyard companies need some strategies to overcome the slump in shipbuilding industry field. In this paper, we conduct the survey for present condition diagnosis of small shipyard companies, and analyze the production process based on Information Strategy Planning(ISP) method. When analyze based on ISP, we apply IDEF0 and LOVC technique to analyze the production process of small shipyard companies. Also we conduct the gap analysis between the analyzed present condition and the requirements of improvement. Therefore, the most important result of the analysis is to establish a system for enterprise planning and management, which customized for small shipyard companies, with satisfying economic feasibility and usability.

Cleaner Production System in Dyeing & Finishing Its Approaching Mehods (염색가공분야에서 청정생산활동 접금방법)

  • Lee, Hae-Jung;Nam, Chang-Woo;Park, Young-Hwan
    • Clean Technology
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    • v.9 no.2
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    • pp.87-100
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    • 2003
  • The aim of study was to suggest a methodology for applying cleaner production technology in dyeing & finishing process of textile materials. To accomplish cleaner production, we performed consulting activity in dyeing factory, which composed of following different procedures. First, we organized consulting team with specialists for dyeing, energy and chemicals, and visited dyeing companies for the purpose of doing basic investigation such as analysis of process, chemicals & effluents, condition of equipment and process flow of products. Environmental aspect of raw materials (dyestuff, chemicals) was assessed by TOC, COD, BOD, and effluent of that was assessed by TOC, COD, BOD, TDS and pH. Second, We find out the problems in dyeing&finishing process from the view point of dyeing process, energy, raw materials and process management by utilizing MB (material balance), LCA(Life Cycle Assessment), EB(Energy Balance). Third, we generated the solutions to achieve optimal process condition by brain storming method, and then implemented the solutions to each process. Finally, we determined their effectiveness after considering the results of repeating trials for the solutions. Cleaner production could be achieved by keeping optimal process conditions, equipment modification, improved production management, and on-site reuse or recycling.

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The Current State of D-lactic Acid Production Technology Using Microorganism (미생물을 이용한 D형 유산 생산 기술 현황)

  • Hong, Chae-Hwan;Kim, Si-Hwan;Seo, Ji-Yeon;Han, Do-Suck;Kim, Yong-Hwan
    • KSBB Journal
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    • v.26 no.6
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    • pp.477-482
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    • 2011
  • There has been a growing attention on PDLA (poly D-lactic acid) since stereocomplex PLA, a kind of polymer alloy between PLLA and PDLA was known much thermally stable compared PLLA. Superior characteristics of stereocomplex PLA result in the elevated demand for D-lactic acid. Although many research works have been reported for L-lactic acid production especially food industry, however there are relatively few research works for D-lactic acid production since D-lactic acid cannot find any applications in food industry. Most imminent issue for D-lactic acid is the economic production process that requires low cost medium, efficient lactic acid producing microorganism and finally large scale-up design. In this review, current status of D-lactic acid production process will be summarized and discussed for the further improvement of D-lactic acid production process.

Productivity Improvement through the Waste Elimination of Construction Process (건설공정의 낭비제거를 통한 생산성 향상 방안)

  • Mun Jeong-Mun;Kim Chang-Duk
    • Korean Journal of Construction Engineering and Management
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    • v.3 no.4 s.12
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    • pp.93-103
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    • 2002
  • The reinforcement concrete work is the work affected by structural safety, durability, and schedule with form work. The domestic reinforcement concrete works have mainly worked the process of re-barfabrication/assembly on site. Finally it have low productivity. Then this paper analyzed waste factors and the process of re-bar fabrication/assembly on site for the productivity improvement and value-added productivity improvement. Waste factor analysis aims at maximizing value-added by the value analysis of re-bar fabrication and assembly on site. Finally, Value-AddingActivity(VAA)ismuchlessthan non-value adding activity. Especially, Non-Value-Adding Activity(NVAA) generates waste such as the activity steps, labors, equipments, materials, time, and soon. And it was non-flow production, over production, and analyzed into having to shift value. This paper aimsat maximizing value-addingactivity and minimizingnon value-addingactivity through waste factor analysis in process for the improvement of value added productivity.

Expert System for Product Design and Process in Manufacturing Industry (제조업의 제품 설계 및 프로세스를 위한 전문가 시스템 개발)

  • Kang H.W.;Nam S.H.;Hong W.P.;Lee S.W.;Choi H.J.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.06a
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    • pp.114-117
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    • 2005
  • An expert system is a system that employs human knowledge captured in a computer to solve problem that ordinarily require human expertise. Well-designed expert systems imitate the reasoning processes experts use to solve specific problem. Specially, expert systems are used to the engineer in manufacturing industry for the process control, production management and system management. In this paper, we propose the design process expert system for product design process in manufacturing industry and we present introduction and contents of design process expert system methodology and software for the air purifier design system. This system will be helpful to improvement of design process for the air purifier production.

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