• Title/Summary/Keyword: Production process

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Pollution prevention in the process of dye production by cleaner production methodology (청정생산방법론에 의한 염료생산 공정의 청정화)

  • Park, Chulhwan;Kim, Tak-Hyun;Kim, Sangyong
    • Clean Technology
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    • v.9 no.3
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    • pp.145-151
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    • 2003
  • This study shows the evaluation and consulting for pollution prevention of dye production by cleaner production methodology. Especially, this study intended to investigate the methods for reduction of process water and recovery of organic solvent (DMF), and to modify the process for higher qualified products in the acid dye production by cleaner production methodology. This methodology, consisting of 7 sequential phases (business leadership decision to start, problem definition, evaluation of the screened options, option selection for implementation, implementation, monitoring and sustainable implementation), is based on initial developments in the USA and Western Europe. Reduction of process water over 25%, recovery of DMF and solubility enhancement of acid dye over 2 times were achieved.

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Structuring of BOM and Routings for CIM System In Make to Order Environments -Application of CIM System for Ship Production- (수주생산 환경에서의 CIM 시스템을 위한 BOM과 라우팅의 구조화 -조선산업 사례 중심-)

  • Hwang, Sung-Ryong;Kim, Jae-Gyun
    • IE interfaces
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    • v.15 no.1
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    • pp.26-39
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    • 2002
  • Two key data areas of the integrated production database in computer-integrated manufacturing (CIM) systems are the product structure in the forms of bills of material(BOM) and the process structure in the forms of routings. The great majority of existing information systems regard the BOM and routing as two separate data entities, possibly with some degree of cross-referencing. This paper proposes new information structure called the bills of material and routings(BMR) that logically integrates the BOM and routings for the CIM systems in ship production. The characteristics of ship production are described as: 1) make-to-order production type, 2) combined manufacturing principles (workshop production and construction site production), 3) significant overlapping of design, planning and manufacturing, 4) very long order throughput time, 5) complex product structure and production process. The proposed BMR systematically manages ail parts and operations data needed ship production considering characteristics of ship production. Also, the BMR situated on the integrated production database more efficiently supports interface between engineering and production functions, and integrates a wide variety of functions within production such as production planning, process planning, operation scheduling, material planning, costing etc., and simplifies information flow between sub-systems in CIM systems.

A Case Study on the Improvement of Display FAB Production Capacity Prediction (디스플레이 FAB 생산능력 예측 개선 사례 연구)

  • Ghil, Joonpil;Choi, Jin Young
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.43 no.2
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    • pp.137-145
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    • 2020
  • Various elements of Fabrication (FAB), mass production of existing products, new product development and process improvement evaluation might increase the complexity of production process when products are produced at the same time. As a result, complex production operation makes it difficult to predict production capacity of facilities. In this environment, production forecasting is the basic information used for production plan, preventive maintenance, yield management, and new product development. In this paper, we tried to develop a multiple linear regression analysis model in order to improve the existing production capacity forecasting method, which is to estimate production capacity by using a simple trend analysis during short time periods. Specifically, we defined overall equipment effectiveness of facility as a performance measure to represent production capacity. Then, we considered the production capacities of interrelated facilities in the FAB production process during past several weeks as independent regression variables in order to reflect the impact of facility maintenance cycles and production sequences. By applying variable selection methods and selecting only some significant variables, we developed a multiple linear regression forecasting model. Through a numerical experiment, we showed the superiority of the proposed method by obtaining the mean residual error of 3.98%, and improving the previous one by 7.9%.

Can you predict the production performance using the make-ready performance?: Cases on highway construction projects

  • Yong-Woo Kim;Jinwoo Jang
    • International conference on construction engineering and project management
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    • 2009.05a
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    • pp.914-919
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    • 2009
  • The research investigates for the relationship between the operating performances of the make-ready process and project production performance. To this end, the researchers proposed a metric of PCR (Percentage of Constraint Removal) to measure the make-ready performance. The study measured the production performance in two ways: production planning reliability and progress performance. We hypothesized that how well the make-ready process is performed has an impact on the degree of production performance. The statistical analyses are used to investigate that how operating performance of the make-ready process affects project production performance. The results of the regression analysis support our hypotheses (p<0.25) and correlation coefficients for the relationship between project production performance and make-ready performance are also significant (p<0.05).

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Design Process for Stage Costume of the Theatre 'White Neutral Nation(Original: Andorra)' (연극 '하얀중립국(원제:안도라)'의 무대의상 전개과정)

  • Cho, Woo-Hyun;Cho, Hyun-Jin;Park, Min-Jae
    • Journal of the Korea Fashion and Costume Design Association
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    • v.15 no.4
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    • pp.1-15
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    • 2013
  • The stage costume in theater, along with the stage art, is the element that has the biggest visual effect in helping the audience to understand the theater. Nevertheless, in the domestic theater production system, compared with the other public performance products, the stage costume has been rented or purchased due to the lack understanding of the importance of the stage costume and budget problem, and thus the role of the stage costume has been undervalued. Such a phenomenon is more noticeable in the small scale theater. However, in this play White Neutral Nation (Original: Andorra), the production team and the directing team recognized the importance of the costume in the early stage of production, and accordingly lots of efforts, such as staff meetings and budget allocation, were made for the stage costume. As a result, the entire production process of the stage costume could be examined. Recently, performance culture in Korea has made rapid progress and diverse forms of public performances are created and planned. Accordingly, the level of audience has been rising and the interest in the stage costume is also rising. So, it can be said that not only the stage costume but also the production system that makes it are important. This research examined the production process of the stage costume only of the play White Neutral Nation but it is considered necessary to make researches on the production process of the stage costume used for the theater of different themes and public performances of different kinds and to systematize their production process of the stage costume.

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Waste Elimination in Construction Process using Value Stream Analysis - Focused on Waste Elimination of Re-bar Works (가치흐름 분석을 통한 건설프로세스의 낭비제거 방안)

  • Mun Jeong-Mun;Kim Chang-Duk;Park Dong-Sik
    • Proceedings of the Korean Institute Of Construction Engineering and Management
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    • autumn
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    • pp.416-421
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    • 2001
  • The domestic reinforcement concrete works have mainly worked the process of re-bar fabrication/assembly on site and re-bar works affected by structural safety, durability, and schedule with form work. Accordingly, This study analyzes the process of re-bar fabrication/assembly on site to apply lean production principles to construction Value Stream Analysis(VSA) is analyzed into value-adding activity and non-value-adding activity on construction process through value analysis and Value Stream Mapping(VSM). In the results, non-value-adding activity generates waste such as the activity steps, labors, equipments, materials, time, and so on. Additionally, push-driven production is investigated making low productivity from the overproduction and so on. To resolve the problems in the process, The purpose of this paper eliminates waste factor through maximizing the value-adding activity generating value added and minimizing non-value adding activity. Particularly, it makes flow production and pull-driven production through minimizing work-in-process(WIP ).

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Rubbing Process Evaluation Method for The LCD Panel

  • Honoki, Hideyuki;Sakai, Kaoru;Kawabe, Shun'Ichi;Nakasu, Nobuaki
    • 한국정보디스플레이학회:학술대회논문집
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    • 2002.08a
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    • pp.115-117
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    • 2002
  • In order to realize a stable rubbing process for the liquid crystal panel, the authors investigated the quantitative evaluation method of rubbing process uniformity. The proposed method focuses on the relationship between the image quality of the LCD panel for gray scale images and the rubbing uniformity. The proposed method indicates rubbing uniformity using quantitative parameters of spots and hairlines on the LCD panel.

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Research Trends of Rheology Forming and Their Solutions to Mass Production (금속레오로지 소재성형의 연구동향 및 대량생산을 위한 해결 방안)

  • 강충길
    • Transactions of Materials Processing
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    • v.11 no.2
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    • pp.123-131
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    • 2002
  • The rheology process is net shape manufaturing technology to high of automobile part and improve the mechanical properties. For the rheology forming process, Phase and globular microstructure are very important. The equipments to make a rheology alloys with slurry statement have been introduced. Therefore, the Problems to Produce a rheology alloyas with continuous process had also been investigated to make Production in industries. The validity of the introduced rheology Process is investigated by comparing the reported thixoforming results. Therefore, the many advantage of rheology process to be reduced the reheating Process and billet fabrication method has been expressed in terms of mass production, in the future.

Design of Heat Exchanger for Section 3 of SI Hydrogen Production Process (SI 수소생산 공정 Section 3 열교환기 설계)

  • Kim, Ki-Sub;Park, Byung Heung
    • Journal of Institute of Convergence Technology
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    • v.7 no.1
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    • pp.19-22
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    • 2017
  • SI process is one of the most advanced thermochemical water splitting cycles enabling mass production of hydrogen without emitting carbon dioxide when coupled to nuclear heat energy. The highest temperature (close to $1000^{\circ}C$) required in SI process is well matched with the outlet temperature of a coolant circulating a high-temperature gas-cooled reactor at around $950^{\circ}C$. In Section 3, some heat exchangers are included to recover heats from process flows at high temperature. In this work, we designed a heat exchanger based on the $1Nm^3/hr$ $H_2$ production capacity using commercial tools for chemical process design.

CO2 Capture from the Hydrogen Production Processes (수소생산 공정에서의 이산화탄소 포집)

  • Yeon Ki, Hong
    • Journal of Institute of Convergence Technology
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    • v.12 no.1
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    • pp.19-23
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    • 2022
  • Interest in hydrogen production to respond to climate change is increasing. Until now, hydrogen has been mainly produced through the SMR (Steam Methane Reforming) process using natural gas. A large amount of CO2 is emitted in the hydrogen production process through SMR, and the gas flow including CO2 generated in the SMR process has different characteristics for each emission source, so it is important to apply a suitable CO2 capture process. In the case of PSA tail gas or synthesis gas, the applicability of an amine-based process has been confirmed or demonstrated close to a commercial level. However, in the case of the flue gas generated from the reformer, it is still difficult to apply the conventional amine-based process because the partial pressure of CO2 is relatively low. Energy-saving innovative absorbents such as phase separation absorbents can be a solution to these difficulties.