• Title/Summary/Keyword: Production automation

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A Study of Vision Algorithm Development for Growth Monitoring of Potato Microtubers (인공씨감자 생육상태 모니터링을 위한 화상처리 알고리즘 개발에 관한 연구)

  • Choi, J.W.;Chung, G.J.;Lim, S.J.;Choi, S.L.;Chung, H.;Nam, H.W.
    • Journal of Biosystems Engineering
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    • v.23 no.4
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    • pp.373-380
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    • 1998
  • The contribution of this paper is to provide the methods for the production automation of potato microtuber using the vision process in growth monitoring. The first method deals with computation for the growth density in the primary growth process. The second method addresses cognition process to identify the number and the volume of potato microtuber in secondary growth process. The third is to decide whether potato microtubers are infected by a virus or bacteria in growth process. The computation for the growth density in the primary growth process uses the method of Labeling. The second and third methods use template matching based on color patterns. With the developed method using vision process, this experiment is capable of discriminating weekly growth-rate in primary growth process, 85% cognition rate in secondary process and identifying whether there are infections. Therefore, we conclude that our experimental results are capable of growth monitoring for mass production of potato microtubers.

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A Neural Network- Based Classification Method for Inspection of Bead Shape in High Frequency Electric Resistance Weld

  • Ko, Kuk-Won;Hyungsuck Cho;Kim, Jong-Hyung
    • Transactions on Control, Automation and Systems Engineering
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    • v.2 no.3
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    • pp.182-188
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    • 2000
  • High-frequency electric resistance welding (HERW) technique is one of the most productive manufacturing method currently available for pipe and tube production because of its high welding speed. In this process, a heat input is controlled by skilled operators observing color and shape of bead but such a manual control can not provide reliability and stability required for manufacturing pipes of high grade quality because of a variety of bead shapes and noisy environment. In this paper, in an effort to provide reliable quality inspection, we propose a neural network-based method for classification of bead shape. The proposed method utilizes the structure of Kohonen network and is designed to learn the skill of the expert operators and to provide a good solution to classify bead shapes according to their welding conditions. This proposed method is implemented on the real pipe manufacturing process, and a series of experiments are performed to show its effectiveness.

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Development of Automatic Visual Inspection for the Defect of Compact Camera Module

  • Ko, Kuk-Won;Lee, Yu-Jin;Choi, Byung-Wook;Kim, Johng-Hyung
    • 제어로봇시스템학회:학술대회논문집
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    • 2005.06a
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    • pp.2414-2417
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    • 2005
  • Compact Camera Module(CCM) is widely used in PDA, Celluar phone and PC web camera. With the greatly increasing use for mobile applications, there has been a considerable demands for high speed production of CCM. The major burden of production of CCM is assembly of lens module onto CCD or CMOS packaged circuit board. After module is assembled, the CCM is inspected. In this paper, we developed the image capture board for CCM and the imaging processing algorithm to inspect the defects in captured image of assembled CCMs. The performances of the developed inspection system and its algorithm are tested on samples of 10000 CCMs. Experimental results reveal that the proposed system can focus the lens of CCM within 5s and we can recognize various types of defect of CCM modules with good accuracy and high speed.

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Automatic Automobile Control System with Multi-Sensor (다중센서를 이용한 무인자동차 제어시스템)

  • Han, Chang-Woo;Choi, Won-Sik
    • Journal of the Korean Society of Industry Convergence
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    • v.4 no.3
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    • pp.339-347
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    • 2001
  • Automatic automobile has been studied as the alternative energy system and the production flow automation device recently. But this is dependent on the import production, and its position cannot be controlled free from the fixed path. It is difficult to control the automobile position because of the eccentricity of inertia monent, slip and roughness between wheel and road surface. This problems is solved for the controller to be feedbacked the data of the multi-sensor system consisting of the rotary encoder and electronic compass. The proportional Integrated controller in the modified Ziegler-Nichols method is made up with Hitachi 7034 microprocessor. To the real time control the mechanical, electrical and electronic hardware and software device is produced by myself. The RF data of automobile speed and position is supplied to the remote PC to be displayed the automobile condition. By the experinent of the forward, spin, point path planning, it is known for autombile.

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Vehicle Identification Number Recognition using Edge Projection and PCA (에지 투영과 PCA를 이용한 차대 번호 인식)

  • Ahn, In-Mo;Ha, Jong-Eun
    • Journal of Institute of Control, Robotics and Systems
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    • v.17 no.5
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    • pp.479-483
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    • 2011
  • The automation of production process is actively expanding for the purpose of the cost reduction and quality assurance. Among these, automatic tracking of the product along the whole process of the production is also important topic. Typically this is done by adopting OCR technology. Conventional OCR technology operates well on the rather good quality of the image like as printed characters on the paper. In industrial application, IDs are marked on the metal surface, and this cause the height difference between background material and character. Illumination systems that guarantee an image with good quality may be a solution, but it is rather difficult to design such an illumination system. This paper proposes an algorithm for the recognition of vehicle's ID characters using edge projection and PCA (Principal Component Analysis). Proposed algorithm robustly operates under illumination change using the same parameters. Experimental results show the feasibility of the proposed algorithm.

Multi-Vision-based Inspection of Mask Ear Loops Attachment in Mask Production Lines (마스크 생산 라인에서 다중 영상 기반 마스크 이어링 검사 방법)

  • JiMyeong, Woo;SangHyeon, Lee;Heoncheol, Lee
    • IEMEK Journal of Embedded Systems and Applications
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    • v.17 no.6
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    • pp.337-346
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    • 2022
  • This paper addresses the problem of vision-based ear loops ansd attachment inspection in mask production lines. This paper focuses on connections with ear loops and mask filter by an efficient combined approach. The proposed method used a template matching, shape detection and summation of histogram with preprocessing. We had a parameter for detecting defects heuristically. If the shape vertices are lower than the parameters our proposed method will find defective mask automatically. After finding normal masks in mask ear loops attachment status inspection algorithm our proposed method conducts attachment amount inspection. Our experimental results showed that the precision is 1 and the recall is 0.99 in the mask attachment status inspection and attachment amount inspection.

Development of an Automatic Cap Opening And Closing Device for Unmanned Chemical Manufacturing Processes (화학제조공정의 무인화를 위한 자동 캡 개폐장치 개발)

  • Jun-Sik Lee;Oh-Seong Kwon;Jun-Ho Lee
    • Journal of the Korean Society of Industry Convergence
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    • v.27 no.1
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    • pp.71-76
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    • 2024
  • Automatic production systems are constantly advancing technologies to improve productivity and safety. Specifically, liquid filling machines are primarily utilized to package products into drums after manufacturing process in the hazardous chemical industry. Most existing filling machines allow the operator to open the drum cap and inject the product directly or semi-automation. In this study, we have developed a cap opening and closing mechanism onto the existing drum filling machine, enabling automatic and safe cap manipulation while filling the product in the IBC tank. By applying the appropriate torque value through numerical analysis, we confirmed that the system worked without any problems during the process of opening and closing the cap. Therefore, it is expected that the developed machine will give more production and reduce human efforts without risk in the chemical packaging industry.

Development of Distributed Smart Data Monitoring System for Heterogeneous Manufacturing Machines Operation (이종 공작기계 운용 관리를 위한 분산 스마트 데이터 모니터링 시스템 개발)

  • Lee, Young-woon;Choi, Young-ju;Lee, Jong-Hyeok;Kim, Byung-Gyu;Lee, Seung-Woo;Park, Jong-Kweon
    • Journal of Digital Contents Society
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    • v.18 no.6
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    • pp.1175-1182
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    • 2017
  • Recent trend in the manufacturing industry is focused on the convergence with IoT and Big Data, by emergence of the 4th Industrial Revolution. To realize a smart factory, the proposed system based on MTConnect technology collects and integrates various status information of machines from many production facilities including heterogeneous devices. Also it can distribute the acquisited status of heterogeneous manufacturing machines to the remote devices. As a key technology of a flexible automated production line, the proposed system can provide much possibility to manage important information such as error detection and processing state management in the unmanned automation line.

The agricultural production forecasting method in protected horticulture using artificial neural networks (인공신경망을 이용한 시설원예 농산물 생산량 예측 방안)

  • Min, J.H.;Huh, M.Y.;Park, J.Y.
    • Proceedings of the Korean Institute of Information and Commucation Sciences Conference
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    • 2016.10a
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    • pp.485-488
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    • 2016
  • The level of domestic greenhouse complex environmental control technology is a hardware-oriented automation steps that mechanically control the environments of greenhouse, such as temperature, humidity and $CO_2$ through the technology of cultivation and consulting experts. This automation brings simple effects such as labor saving. However, in order to substantially improve the output and quality of agricultural products, it is essential to track the growth and physiological condition of the plant and accordingly control the environments of greenhouse through a software-based complex environmental control technology for controlling the optimum environment in real time. Therefore, this paper is a part of general methods on the greenhouse complex environmental control technology. and presents a horticulture production forecasting methods using artificial neural networks through the analysis of big data systems of smart farm performed in our country and artificial neural network technology trends.

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A Study on XR Technology for Digital Twin of Smart Factory (스마트 공장의 디지털 트윈을 위한 XR기술에 관한 연구)

  • Soek-Hee Lee
    • Journal of Practical Engineering Education
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    • v.16 no.1_spc
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    • pp.1-9
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    • 2024
  • The introduction of smart factory digital twins is a concept that has already been proposed to increase productivity in the manufacturing industry through CPS(Cyber Physics System), and has been applied to specific industrial process stages or partially introduced in stages where simulation is required. However, with the recent development of the 4th Industrial Revolution technology, it is receiving attention again along with XR (Extended Reality) technology. However, because there are not many effective cases, this study analyzed the devices, equipment, and technology of the manufacturing process to build a digital twin applying digital threads and synchronized signals and information to control, remote control, and produce intelligent process automation equipment. A platform capable of analyzing information was proposed and developed. Through this, we designed and built an XR content service platform that can support artificial intelligence and developed it to enable control, remote control, and analysis of production information. A possible platform was proposed and developed. We hope that this study will be helpful in conducting research on many cases, and in the future, expanded research on increasing productivity in each part of the process and production is needed through intelligent models.