• 제목/요약/키워드: Production Tool Fabrication

검색결과 34건 처리시간 0.019초

자동차 금형 생산공정의 물류분석 (Performance Analysis of a Die FAbrication Process In Automotive Production)

  • 김상훈
    • 한국시뮬레이션학회:학술대회논문집
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    • 한국시뮬레이션학회 1998년도 추계학술대회 및 정기총회
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    • pp.36-40
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    • 1998
  • Tool shop of the‘D’Motor Co.(DMC) fabricates dies for producing automotive press panels. In order to increase the production capacity of the tool shop, DMC established an FMS that consists of high-speed machines and a CMM at the tool shop in 1997. Due to the difference in machine capability among the existing machines and the new FMS it is needed to find an optimal way of allocating workloads among machines to maximize the production. In a way to solve this, we model the die fabrication process of the tool shop and analyze its performance by computer simulation. In this study, we at first identify the bottleneck processes of the die fabrication process under the current operation policy. Then, we derive some alternative operating policies applicable to the tool shop, and analyze the optimal operation policy by comparing the performance of the tool shop following each alternative policy.

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엔진 블록 가공라인의 물류분석 (Performance Analysis of the Block Production Line in an Engine Production Plant)

  • 김상훈
    • 한국시뮬레이션학회:학술대회논문집
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    • 한국시뮬레이션학회 1999년도 춘계학술대회 논문집
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    • pp.105-109
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    • 1999
  • Tool shop of the D Heavy Industries Co.(DHI) fabricates engines for a bus, truck, small ship. In order to increase the production capacity of engines, DHI will be established the new tool shop that consists of a block line, head line, assembly line, test line and AS/RS in 1999. In order to assure the production capacity designed of the new tool shop for producing engines and improve the production process of it, it is needed to find a bottleneck process and an optimal way of allocating workloads among machines and workers to maximize the production. In a way to solve this, we model the engine fabrication process of the tool shop and analyze its performance by computer simulation. In this study, we at first identify the bottleneck processes of the engine fabrication process under the designed operation policy. Then, we derive some alternative operating policies applicable to the new tool shop of an engine, and analyze the optimal operation policy by comparing the performance of the tool shop following each alternative policy.

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자동공구교환장치를 이용한 융합 FDM 공정 및 장치개발에 관한 연구 (Development of Hybrid-FDM Process Using Automatic Tool Changer for Multi-Material Production and Post-Processing)

  • 최성민;샤오젠;박인백;이석희
    • 한국정밀공학회지
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    • 제33권3호
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    • pp.235-242
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    • 2016
  • The purpose of this study is an attempt to improve the functionality of a conventional Fused Deposition Modeling (FDM) process using the Automatic Tool Changer (ATC) to perform multimaterial production and post-processing. Hybrid-FDM means a fusion of an Additive Manufacturing process and grinding process using the ATC system. In order to enhance the potentiality of production capacity for multi-material fabrication and surface roughness improvement, two extrusion tools and one grinding tool system are suggested. A pneumatic chuck is attached on a moving platform in the XY axes plane and an extrusion head and grinding head are placed in a docking station, allowing for a quick changeover with each other. Therefore, the manufacturing lead time can be reduced efficiently for the fabrication of a product.

Veprtskii의 방법을 활용한 각의 삼등분 도구 제작 (A Fabrication of an Angle Trisection Tool Using Veprtskii's Method)

  • 한인기
    • 한국수학교육학회지시리즈E:수학교육논문집
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    • 제36권4호
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    • pp.627-644
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    • 2022
  • 본 연구에서는 아르키메데스의 삽입방법에 기반한 다양한 각의 삼등분 도구들을 조사하고, 일부 도구들을 제작하여 특징을 비교하였다. 이를 통해, 삼등분 도구의 제작 및 활용에서 사용의 편이성, 삼등분되는 각의 임의성, 구조의 간결성 등의 요소를 고려해야 한다는 것을 알았다. 기술한 요소들을 고려하여, 수학교실에서 활용할 수 있는 각의 삼등분 도구로 Veprtskii가 1888년에 제안한 도구에 주목하였다. 본 연구에서는 Veprtskii가 제안한 방법을 개선하여 나무젓가락과 철끈을 이용하여 각의 삼등분 도구를 제작하였다. 이때, 제작된 도구는 첫째, 다른 삼등분 도구에 비해 부품의 개수가 적고, 구조나 제작도 간단하였고, 둘째 사용 방법도 편리하며, 셋째 특정한 각이 아닌 임의의 각의 삼등분을 나타내며, 넷째 제작 비용이 저렴하고 제작 과정도 간단했다. 이 도구는 수학교실에서 삼각형의 외각의 성질, 이등변삼각형의 성질과 관련된 탐구 활동에서 폭넓게 활용될 수 있을 것으로 기대된다.

금형개발기간 단축을 위한 공정기술의 실무교육 프로그램 적용 (Application of Practical Education Program of Process Technology for Shortening Tool Development Period)

  • 신주경
    • 한국실천공학교육학회논문지
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    • 제2권2호
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    • pp.61-67
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    • 2010
  • 인터넷기반의 IT기기의 발달과 함께 다양한 디자인을 선호하는 소비자니즈에 따른 새로운 제품의 출시를 위해서 이에 필요한 생산도구인 금형제작에 있어서도 리드타임이 짧은 금형개발기술의 필요성이 절실히 요구되고 있는 것이 현실이다. 금형개발기간 단축을 위한 공정기술이 금형개발 산업체에서의 매우 중요한 실무교육 중 하나이고, 신제품에 대한 납기단축, 품질 및 원가 세 가지 요소가 고루 갖춰지지 않는다면 경쟁에서 힘들기 때문이다. 본 논문에서는 기존의 제품개발에 따른 금형개발 교육훈련 프로그램이 체계적이지 못하고, 그리고 현실성이 부족한 교육훈련과정을 개선하여 실질적으로 현장에서 이행될 수 있는 실무기술능력 향상과 금형개발기간 단축을 위한 공정기술개선으로 실무중심 교육훈련 프로그램을 적용한 모형으로 발전시켜보고자 한다.

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디지털 설계교육을 위한 디지털 건축모형제작 기술 적용에 대한 연구 (A Study on the Application of the Digital Architecture Model Fabrication for Digital Design Education)

  • 하승범;이강복
    • 한국디지털건축인테리어학회논문집
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    • 제12권1호
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    • pp.25-33
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    • 2012
  • Ever since the local interior and architecture design industry adopted Digital fabrication modeling tool for its design operation in early 1990's, working environment has been changing. The Purpose of study is to analyze the digital Architecture fabrication modeling for digital design education in academy course. Digital Design Tools, Digital Space and Form, Digital Materiality and Digital Production. The Digital fabrication modeling is and important role in a traditional design process and digital design process. It is comprised of digital input devices(3D digitizer, 3D design tools) and digital output devices(cutting plotters, laser cut, CNC machines, 3D printers). Digital input devices can be shift a traditional design process to digital design process. Digital output devices are the principle of digital fabrication by CAD/CAM. Also, the result of this study provide the fundamental data for physical resources and digital design curriculum in KAAB.

NC 판금작업에서의 자동 공구선정 (Automatic Tool Selection in Numerically Controlled Sheet Metal Fabrication)

  • 조경호;이건우
    • 대한기계학회논문집
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    • 제16권4호
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    • pp.696-706
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    • 1992
  • 본 연구에서는 공구선정 작업의 자동화를 목표로 하였다.공구선정을 완전 자동으로 행하기 위해 해결해야 할 문제는, 현재 공구대(turret)에 장착되어 있는 공 구중에서 어떤 공구를 얼마칸큼 직선, 회전 이동시키면 판재 경계와 정확하게 일치하 는가 하는 문제와, 복잡한 형상의 펀칭을 위해선 효과적인 공구조합은 어떻게 해야하 나 하는 문제로 귀결되므로 이 두가지 문제의 해결방안을 기술한다.

반도체 Fab의 생산선형성 향상을 위한 일간생산계획 방법론 (A Daily Production Planning Method for Improving the Production Linearity of Semiconductor Fabs)

  • 정근채;박문원
    • 대한산업공학회지
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    • 제41권3호
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    • pp.275-286
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    • 2015
  • In this paper, we propose a practical method for setting up a daily production plan which can operate semiconductor fabrication factories more stably and linearly by determining work in process (WIP) targets and movement targets. We first adjust cycle times of the operations to satisfy the monthly production plan. Second, work in process (WIP) targets are determined to control the production progress of operations: earliness and tardiness. Third, movement targets are determined to reduce cumulated differences between WIP targets and actual WIPs. Finally, the determined movement targets are modified through a simulation model which considers capacities of the equipments and allocations of the WIPs in the fab. The proposed daily production planning method can be easily adapted to the memory semiconductor fabs because the method is very simple and has straightforward logics. Although the proposed method is simple and straightforward, the power of the method is very strong. Results from the shop floor in past few periods showed that the proposed methodology gives a good performance with respect to the productivity, workload balance, and machine utilization. We can expect that the proposed daily production planning method will be used as a useful tool for operating semiconductor fabrication factories more efficiently and effectively.

복합재료를 이용한 경량 공작기계 구조물 제작에 관한 연구 (Manufacture of light-weight machine tool structures using composite materials)

  • 서정도;이대길;김학성;김종민;최진경
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2001년도 춘계학술대회논문집C
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    • pp.189-196
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    • 2001
  • Machine tools of high-speed and high-precision are required for various fields of industry such as semiconductor, automobile, mold fabrication and so on. Light-weight machine tool structure is essential for reduction of production time through rapid transportation. Also, high damping capacity of the structure is required to obtain precise products without vibration during manufacturing. Composite materials have high potential for machine tool structures due to its high specific stiffness and good damping characteristics. In this study, the design and the manufacture of a hybrid machine tool structure using composite materials was attempted and the damping capacity was investigated experimentally.

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광조형을 이용한 마스크리스 패턴형성에 관한 연구 (A Study of Mastless Pattern Fabrication using Stereolithography)

  • 정영대;조인호;손재혁;임용관;정해도
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2002년도 춘계학술대회 논문집
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    • pp.503-507
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    • 2002
  • Mask manufacturing is a high COC and COO process in developing of semiconductor devices, because of the mass production tool with high resolution. Direct writing has been thought to be one of the patterning method to cope with development or small-lot production of the device. This study focused on the development of the direct, mastless patterning process using stereolithography tool for the easy and convenient application to micro and miso scale products. Experiments are utilized by three dimensional CAD/CAM as a mask and photo-curable resin as a photo-resist in a conventional stereo-lithography apparatus. Results show that the resolution of the pattern was achieved about 300 micron because of complexity of SLA apparatus settings, inspite of 100 micro of inherent resolution. This paper concludes that photo resist and laser spot diameter should be adjusted to get finer patterns and the proposed method is significantly feasible to mastless and low cost patterning with micro and miso scale.

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