• 제목/요약/키워드: Product Defects

검색결과 374건 처리시간 0.029초

휴대폰 카메라용 렌즈단품 이물 자동검사장비 (Auto detect inspection system for single lens product of mobile phone camera)

  • 송청호;정연욱;배상신;송준엽;김영규
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2005년도 추계학술대회 논문집
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    • pp.432-435
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    • 2005
  • The Mega-pixel camera phones become main trends in mobile phone market. The lens modules used in mesa-pixel camera phones need high resolution. One of the main factors of resolution drop is the defects of bare lens. Though there are many advantages in auto-inspection of defects of bare lens, high technical problems take the defect inspections to be done with manual process. In this paper, the type and the source of defects were described and bare lens defect auto-inspection system design was explained. The designed auto-inspection system is composed of illumination optics part, focusing optics part and auto-moving system. With the proposed auto-inspection system, fast and uniform inspection of bare lens can be achieved.

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The Impact of An Interaction between Product Quality and Perceived Risk on Seller Profit

  • Seung HUH
    • 융합경영연구
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    • 제11권2호
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    • pp.23-32
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    • 2023
  • Purpose: This study examines the effect of full information disclosure on seller profit when there exists information asymmetry between sellers and buyers, focusing on the risk averseness of buyers. By investigating the interaction between product quality and perceived risk through online sales data, we attempt to figure out the incentive structure of full information disclosure specifically when buyers are risk-averse, so that we can suggest more feasible information disclosure strategy to sellers. Research design, data and methodology: Our empirical model analyzes the sales data of collectible goods from a major online seller using Poisson regression. In our model, we have specifically considered risk-averseness of buyers by estimating the interaction effect between the product quality and perceived risk on seller profit, aiming for a more precise empirical analysis on sellers' incentive structure of full disclosure. Results: Our empirical analysis strongly supports the effect of interaction between product quality and perceived risk, showing that the incentive for full disclosure is much stronger when product quality is higher, and vice versa. Therefore, sellers are strongly encouraged to voluntarily reveal product weaknesses when their product quality is higher than average, while it is more profitable to hide any product defects when quality claim is lower than average. Conclusions: This study supports the related literature by confirming economic incentives for full disclosure, and also supplements and strengthens previous studies by presenting that the effect of interaction between product quality and perceived risk strongly affects seller profit. Our unique finding supports both mandatory disclosure and voluntary disclosure arguments and presents practical implications to marketing managers by suggesting that seller's incentive for revealing weaknesses depends on the level of seller's product quality.

Ti-6Al-4V합금의 형상 링 압연 공정설계 (Process Design for Profile Ring Rolling of Ti-6Al-4V Alloy)

  • 염종택;김정한;이동근;박노광;최승식;이종수
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2007년도 춘계학술대회 논문집
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    • pp.357-360
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    • 2007
  • The profile ring rolling process of Ti-6Al-4V alloy was designed by finite element(FE) simulation and experimental analysis. The design includes geometry design and optimization of process variables. The geometry design such as initial billet and blank sizes, and final rolled ring shape was carried out with the calculation method based on the uniform deformation concept between the wall thickness and ring height. FEM simulation was used to calculate the state variables such as strain, strain rate and temperature and to predict the formation of forming defects during ring rolling process. Finally, the mechanical properties of profiled Ti-6Al-4V alloy ring product were analyzed with the evolution of microstructures during the ring rolling process.

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창호용 롤러 하우징의 전단금형 설계 및 제작에 관한 연구 (A study on shearing die design for window roller housing and die manufacture)

  • 김세환;최계광
    • Design & Manufacturing
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    • 제8권1호
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    • pp.35-39
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    • 2014
  • Window roller housings are durable because high-quality source materials such as stainless steel is used in making them. After a series of precise structure analysis, their design is optimized. They are subject to repetitive driving tests of more 100,000 times, durability tests, impact resistance tests, corrosion tests and others. For a long time, gaps often occur in press molded products owing to serious squareness deformation and flatness deformation of them. Severe burrs in press molded products require frequent grinding, which leads to short life cycle and rough or unreliable movement of assembled roller housing, which, in turn, causes product defects. This study focuses on developing measures to resolve existing defects and to improve lifespan of dies by designing and making a window roller shearing die.

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공정능력지수를 이용한 6 시그마 활용 (Six sigma quality program using Cp)

  • 박기주
    • 산업경영시스템학회지
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    • 제20권41호
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    • pp.135-145
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    • 1997
  • The statistical approach to quality control aims at alerting its user to any variations in the properties of a manufactured product. Motorola developed and pursued a quality management program called six sigma. The goal of six sigma programs is to improve customer satisfaction through reducing and eliminating defects. six sigma uses several statistical measure to characterize defect levels and process capabilities. The upper and lower specification limits are $\pm6\sigma$(sigma) from nominal, and the process mean is centered at nominal. only 0.002PPM are outside specification limits. Cp=2. this is the design target in a six sigma program. This article presents an important tool available for quality control of a production process at the occurrence of defects in manufactured products at view low levels to improve the efficiency of the manufacturing productivity and to satisfy customer through the reduction of defect rates. To understand the consequences of the level of quality on competitive position, a more technical perspective is needed.

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시효 발생한 저탄소 냉연강판의 가공형상 불량 방지를 위한 판재 교정기술 활용 (Leveling of Aged Low Carbon Steel Sheets in order to Prevent Shape Defects after Stamping)

  • 박기철
    • 소성∙가공
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    • 제24권4호
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    • pp.241-247
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    • 2015
  • In order to prevent shape defects such as fluting and stretcher strains during press forming of aged low carbon steel sheets, roller leveling conditions for reducing yield point elongation were studied. Yield point elongations of leveled sheets were determined as a function of leveling, which is defined as the plastic fraction or the ratio of plastically deformed part in sheet thickness section to the whole thickness of the sheet. By adjusting this plastic fraction during leveling to more than 78%, yield point elongation in the leveled sheets was reduced so no fluting occurred during subsequent tangential bending. Stretcher strains can be avoided by leveling the sheet to an 84% plastic fraction condition.

대형 스터드 볼트의 나사부 품질에 미치는 전조 공정 변수의 영향 (The effect of thread rolling process parameters on the quality of large stud bolts)

  • 권일근;윤영철
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2006년도 춘계학술대회 논문집
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    • pp.341-344
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    • 2006
  • Finite element analysis and verification experiments were performed in order to find cause of defects such as folding and improper radius around the root area of the thread rolled stud bolts. Thread rolling experiments under several conditions were also carried out to understand the effect of process parameters, such as the rotation speed of the dies and the hardness of the work pieces, on the product quality. Folding defects at the top of thread are attributed to the higher hardness of the work piece and higher rotation speed of the rolling die. It was also found that the radius of screw mainly determined by the radius of the die.

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다이캐스팅에 의한 모터 하우징의 금형설계에 관한 연구 (Research on the Mold Design of Motor Housing using Die Casting Process)

  • 한규택
    • 한국기계가공학회지
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    • 제14권5호
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    • pp.36-41
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    • 2015
  • In this paper, research on the mold design of motor housing produced by the HPDC process was conducted using computer simulations and experiments. Recently, automobile parts have been required to be light and have high strength. The die casting process was used to manufacture automotive motor housings. In the die casting process, the control of casting defects is very important. However, it has usually depended on the experience of the foundry engineer. For the analysis of the manufacturing process of motor housing, the finite element method is applied. Through the simulations using commercial software, the filling pattern and product defects could be confirmed. The analysis results obtained from the filling behavior of the casting process agreed with the experimental results. The computer simulation results of filling behavior were reflected in the optimal mold design of motor housing.

수치해석을 이용한 냉장고용 유리선반 성형용 인서트 금형의 개선 (Improvement of Insert Molding for Refrigerator Glass Shelves Using Numerical Analysis)

  • 한성렬
    • 한국기계가공학회지
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    • 제15권6호
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    • pp.50-57
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    • 2016
  • Refrigerator glass shelves are manufactured by Insert Injection Molding. The current process of injection of glass into the mold induces movement of the core, on urethane springs. Defects in the product can result from too low a force being transmitted from the springs. To solve this problem, the force on the moving core and the injection molding pressure were subjected to numerical analysis. Based on this, the number of urethane springs as well as their hardness was changed to improve the situation. The number of springs was changed from 6 to 4. The diameter of the springs was increased from ${\emptyset}75$ to ${\emptyset}100$, and the hardness was increased from 70 (shore A) to 90 (shore A). These improvements caused the force on the molding core to increase by approximately 65,442 N. The proportion of defects decreased by 66%.

반도체 MBT 공정의 Rework 제품 투입결정에 관한 연구 (A Study of Strategy for Planning of Rework in Semiconductor Monitoring Burn-in Test Process)

  • 이도훈;고효헌;김성식
    • 산업공학
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    • 제18권3호
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    • pp.350-360
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    • 2005
  • This paper considers a strategy for planning of rework in semiconductor monitoring burn-in test process. The equipment error in monitoring burn-in test process generates many defects. These defects are transformed into good products by rework process, i.e. retest. Rework has the advantage of saving production costs. But rework increases holding costs and incurs rework costs. In monitoring burn-in test process, rework depends on operator's experience with no pre-defined specification. In practice, a number of rework activities are performed with respect to the product importance and inventory quantity. Moreover, disregard for order jobs schedule have caused due date penalties. So a strategy for planning of rework by which order jobs schedule are not affected is suggested. Futhermore, production costs, rework costs and inventory costs for planning of rework are considered.