• Title/Summary/Keyword: Processing Fluid

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Dynamic simulation of squeezing flow of ER fluids using parallel processing

  • Kim, Do-Hoon;Chu, Sang-Hyon;Ahn, Kyung-Hyun;Lee, Seung-Jong
    • Korea-Australia Rheology Journal
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    • v.11 no.3
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    • pp.233-240
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    • 1999
  • In order to understand the flow behavior of Electrorheological (ER) fluid, dynamic simulation has been intensively performed for the last decade. When the shear flow is applied, it is easy to carry out the simulation with relatively small number of particles because of the periodic boundary condition. For the squeezing flow, however, it is not easy to apply the periodic boundary condition, and the number of particles needs to be increased to simulate the ER system more realistically. For this reason, the simulation of ER fluid under squeezing flow has been mostly performed with some representative chains or with the approximation that severely restricts the flow geometry to reduce the computational load. In this study, Message Passing Interface (MPI), which is one of the most widely-used parallel processing techniques, has been employed in a dynamic simulation of ER fluid under squeezing flow. As the number of particles used in the simulation could be increased significantly, full domain between the electrodes has been covered. The numerical treatment or the approximation used to reduce the computational load has been evaluated for its validity, and was found to be quite effective. As the number of particles is increased, the fluctuation of the normal stress becomes diminished and the prediction in general was found to be qualitatively In good agreement with the experimental results.

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Crystallization Vitrification and Phase Separation

  • Kim, Sung-Chul
    • The Korean Journal of Rheology
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    • v.1 no.1
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    • pp.12-19
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    • 1989
  • Polymer fluid flow and polymerization reaction occur simultaneously during the reactive polymer processing. The viscosity and physical properties change as thereaction proceeds and the crystallization and vitrifica-tion occur as the T,,,and the Tg of the polymerizing fluid exceeds the reaction temperature within the mold.

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A NOVEL MERHOO AND PROCEDURE FOR ON-LINE MEASUREMENT OF FLUID PROPERTIES FOR CONTROL AND OPTIMIZATION

  • Kaya, Azmi;Keyes, Marion-A.
    • 제어로봇시스템학회:학술대회논문집
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    • 1989.10a
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    • pp.844-847
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    • 1989
  • This work describes an on-line method and procedure for calculating the fluid properties in real time while system is in operation. The method utilizes function blocks of distributed control systems. Thermodynamic relations of fluid from tables along with a fluid property formula are imbedded into the proposed signal processing block. Once the pressure and temperature measurements are entered the system provides other properties.

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Path Control of MR Fluid Jet Polishing System for the Polishing of an Aspherical Lens Mold Core (비구면 렌즈 몰드 코어 연마를 위한 MR Fluid Jet Polishing System의 경로 제어에 관한 연구)

  • Kim, K. B.;Cho, M. W.;Ha, S. J.;Cho, Y. K.;Song, K. H.;Yang, J. K.;Cai, Y.;Lee, J. W.
    • Transactions of Materials Processing
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    • v.24 no.6
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    • pp.431-436
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    • 2015
  • MR fluid can change viscosity in the presence of a magnetic field. A characteristic of MR fluid is reduced scattering during jetting. For these reasons a MR fluid jet polishing system can be used for ultra-precision polishing. In the current paper, the polishing path was calculated considering the aspherical lens profile equation and the experimental conditions for the MR fluid jet polishing system. Then the polishing of an aspherical lens mold core using the MR fluid jet polishing system with the calculated path control was made and the results were compared before and after polishing.

Numerical Modeling of Floating Electrodes in a Plasma Processing System

  • Joo, Junghoon
    • Applied Science and Convergence Technology
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    • v.24 no.4
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    • pp.102-110
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    • 2015
  • Fluid model based numerical analysis is done to simulate a plasma processing system with electrodes at floating potential. $V_f$ is a function of electron temperature, electron mass and ion mass. Commercial plasma fluid simulation softwares do not provide options for floating electrode boundary value condition. We developed a user subroutine in CFD-ACE+ and compared four different cases: grounded, dielectric, zero normal electric field and floating electric potential for a 2D-CCP (capacitively coupled plasma) with a ring electrode.

Study on Flow Characteristics of Electro-Rheological Fluids with Electric Field Control (전기장으로 제어되는 ER유체의 유동특성에 관한 연구)

  • Yun Shin-Il;Jang Sung-Cheol;Lee Hae-Soo
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.14 no.5
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    • pp.49-54
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    • 2005
  • An experimental Investigation was performed to study the characteristics of Electro-Rheological fluid flow in a horizontal rectangular tube with or without D.C electric field control. First, the microscopic behavior of the ER suspension structure between rectangular tube brass electrodes for the stationary ER nut(i and flow of the ER fluid was investigated by flow visualization. The flow of the ER fluid between fluid rectangular tube was solved experimental using the constitutive equation for a Bingham fluid. ER fluid is made silicon oil mixed with $0.2wt\%$ starch having hydrous particles. Velocity distributions of the ER fluids were obtained by particle image velocimetry measuring those of the clusters using an image processing technique.

Extended-FEM for the solid-fluid mixture two-scale problems with BCC and FCC microstructures

  • Sawada, Tomohiro;Nakasumi, Shogo;Tezuka, Akira;Fukushima, Manabu;Yoshizawa, Yu-Ichi
    • Interaction and multiscale mechanics
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    • v.2 no.1
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    • pp.45-68
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    • 2009
  • An aim of the study is to develop an efficient numerical simulation technique that can handle the two-scale analysis of fluid permeation filters fabricated by the partial sintering technique of small spherical ceramics. A solid-fluid mixture homogenization method is introduced to predict the mechanical characters such as rigidity and permeability of the porous ceramic filters from the micro-scale geometry and configuration of partially-sintered particles. An extended finite element (X-FE) discretization technique based on the enriched interpolations of respective characteristic functions at fluid-solid interfaces is proposed for the non-interface-fitted mesh solution of the micro-scale analysis that needs non-slip condition at the interface between solid and fluid phases of the unit cell. The homogenization and localization performances of the proposed method are shown in a typical two-dimensional benchmark problem whose model has a hole in center. Three-dimensional applications to the body-centered cubic (BCC) and face-centered cubic (FCC) unit cell models are also shown in the paper. The 3D application is prepared toward the computer-aided optimal design of ceramic filters. The accuracy and stability of the X-FEM based method are comparable to those of the standard interface-fitted FEM, and are superior to those of the voxel type FEM that is often used in such complex micro geometry cases.

Polishing Characteristics of a Mold Core Material in MR Fluid Jet Polishing (MR Fluid Jet Polishing 시스템을 이용한 금형코어재료 연마특성에 관한 연구)

  • Lee, J.W.;Ha, S.J.;Cho, Y.G.;Cho, M.W.;Lee, K.H.;Je, T.J.
    • Transactions of Materials Processing
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    • v.22 no.2
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    • pp.74-79
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    • 2013
  • The ultra-precision polishing method using MR fluid has come into the spotlight for polishing metals and optical materials. The MR fluid jet polishing process can be controlled using a change of viscosity by an imposed magnetic field. The MR fluid used for polishing process is a mixture of CI particles, DI water, $Na_2CO_3$ and glycerin. The efficiency of polishing depends on parameters such as polishing time, magnetic field, stand-off distance, pressure, etc. In this paper, the MR fluid jet polishing was used to polish nickel and brass mold materials, which is used to fabricate backlight units for 3-D optical devices in mobile display industries. In MR jet polishing, ferromagnetic materials like nickel can decrease the polishing efficiency by interaction with the cohesiveness of the MR fluid more than non-ferromagnetic materials like copper. A series of tests with different polishing times showed that the surface roughness of brass (Ra=1.84 nm) was lower than that of nickel (Ra=2.31 nm) after polishing for 20 minutes.

Optimal Design of Nonlinear Hydraulic Engine Mount

  • Ahn Young Kong;Song Jin Dae;Yang Bo-Suk;Ahn Kyoung Kwan;Morishita Shin
    • Journal of Mechanical Science and Technology
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    • v.19 no.3
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    • pp.768-777
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    • 2005
  • This paper shows that the performance of a nonlinear fluid engine mount can be improved by an optimal design process. The property of a hydraulic mount with inertia track and decoupler differs according to the disturbance frequency range. Since the excitation amplitude is large at low excitation frequency range and is small at high excitation frequency range, mathematical model of the mount can be divided into two linear models. One is a low frequency model and the other is a high frequency model. The combination of the two models is very useful in the analysis of the mount and is used for the first time in the optimization of an engine mount in this paper. Normally, the design of a fluid mount is based on a trial and error approach in industry because there are many design parameters. In this study, a nonlinear mount was optimized to minimize the transmissibilities of the mount at the notch and the resonance frequencies for low and high-frequency models by a popular optimization technique of sequential quadratic programming (SQP) supported by $MATLAB^{(R)}$subroutine. The results show that the performance of the mount can be greatly improved for the low and high frequencies ranges by the optimization method.

A Study on Influence of Design of Unit Cell for TPMS on Self-circulation Characteristics of Air (TPMS 단위체 설계에 따른 공기의 자가 순환 특성 변화 고찰)

  • J. C. Beom;K. K. Lee;D. G. Ahn
    • Transactions of Materials Processing
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    • v.33 no.4
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    • pp.241-247
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    • 2024
  • The triply periodic minimum surface (TPMS) shape with a complex geometry can easily manufactured from additive manufacturing processes. The TPMS shape has a high surface-to-volume ratio. In addition, the TPMS shape increases the possibility of the self-circulation when the fluid flows inside the TPMS structure. Due to these reason, the performance of the fluid flow filter can be greatly improved when the TPMS structure is applied to the filter. The aim of this paper is to investigate the influence of the design of the unit cell for TPMS on self-circulation characteristics of air using computational fluid dynamics (CFD). From the results of the CFD, the effects of the shape and the dimension of the unit cell for TPMS on the self-circulation pattern and the pressure difference are examined. Finally, a proper design of the TPMS is discussed from the viewpoint of self-circulation of air.