• 제목/요약/키워드: Process simulation

검색결과 9,653건 처리시간 0.047초

Simulation for Shop Floor Control

  • Cho, Hyunbo
    • 한국시뮬레이션학회:학술대회논문집
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    • 한국시뮬레이션학회 1996년도 춘계학술대회
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    • pp.15-15
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    • 1996
  • A shop floor control system (SFCS) is the central part of a CIM system used to control the activities of several pieces of manufacturing equipment (e.g., NC machines, robots, conveyors, AGVs, AS/RS). The SFCS receives orders and related process plans, and then performs selecting a specific process routing, allocating resources, scheduling the workpieces, downloading the processing instructions (e.g., RS-274 instructions for NC machines, VAL II programs for robot), monitoring the progress of activities, detecting and recovering from errors, and preparing reports on the status of the manufacturing system. Simulation has been utilized in discovering control policies used for resolving shop floor be control problems such as resource contentions, part dispatching, deadlock. The simulation model must be designed to respond to real-time data coming from a shop floor. However, to rapidly build a realtime simulation model of SFCS cannot be easily accomplished. This talk is to address an automatic program generator of discrete event simulation model for shop floor control from process plans and resource models. The program generator is capable of constructing complete discrete simulation models for multi-product and multi-stage flexible manufacturing systems.

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화학공정 동적모사기 개발에 있어서 시스템구조 및 전략 (System architecture and simulation strategy for dynamic process simulation)

  • 이강주;한경택;윤인섭
    • 제어로봇시스템학회:학술대회논문집
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    • 제어로봇시스템학회 1992년도 한국자동제어학술회의논문집(국내학술편); KOEX, Seoul; 19-21 Oct. 1992
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    • pp.315-320
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    • 1992
  • This paper presents the simulation architecture and strategy for dynamic simulation of chemical process and describes key features of developed dynamic simulation system, MOSA(Multi-Objective Simulation Architecture). A plant structure may be partioned into several strong coupling units, called cluster. If this cluster is solved simultaneously, it is possible to simulate whole plant without introducing convergence problem of tear streams. In this study, a flexible modular approach based on clusters was proposed as a promising architecture for dynamic chemical process simulator.

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COLLABORATIVE PROCESS PLANNING AND FLOW ANALYSIS FOR AUTOMOTIVE ASSEMBLY SHOPS

  • Noh, S.D.;Kim, G.
    • International Journal of Automotive Technology
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    • 제7권2호
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    • pp.217-226
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    • 2006
  • To maintain competitiveness in the modern automotive market, it is important to carry out process planning concurrently with new car development processes. Process planners need to make decisions concurrently and collaboratively in order to reduce manufacturing preparation time for developing a new car. Automated generation of a simulation model by using the integrated process plan database can reduce time consumed for carrying out a simulation and allow a consistent model to be used throughout. In this research, we developed a web-based system for concurrent and collaborative process planning and flow analysis for an automotive general assembly using web, database, and simulation technology. A single integrated database is designed to automatically generate simulation models from process plans without having to rework the data. This system enables process planners to evaluate their decisions quickly, considering various factors, and easily share their opinions with others. By using this collaborative system, time and cost put into the assembly process planning can be reduced and the reliability of the process plan would be improved.

자동차 도장공정의 생산성 향상을 위한 시뮬레이션 분석 (Analysis of the Productivity of Automobile Painting Process Using Computer Simulation)

  • 김원경
    • 한국시뮬레이션학회논문지
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    • 제8권2호
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    • pp.73-85
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    • 1999
  • In this paper, the productivity estimation of the painting line in an automobile plant is studied. To improve the bottleneck and the weak point of the process, computer simulations are performed. In determining the system specification, the status of the conveyor lines and the other physical facilities are considered in order not to intervene with each other and to satisfy the painting facility restrictions. As simulation parameters, production performance ratio, number of hanger and dolley, down time, speed of conveyor and the pitch of a painting body are chosen on the basis of exhaustive field evaluation to study their effects on the capacity of the process. The results of the simulation show that we can improve the capability of they system without additional investment to the plant facility. The best condition for the maximum capacity of the process is selected by comparing the alternative computer simulation results. As a simulation language, Promodel is used which is very useful and easy to use in manufacturing oriented simulation.

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자동차용 에어컨 튜브 커넥터의 성능 해석 (Performance Analysis of Automobile Type Air Conditioner Tube Connector)

  • 장성철;김남경
    • 한국기계가공학회지
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    • 제6권2호
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    • pp.52-58
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    • 2007
  • This study shows a numerical method to predict automobile type air conditioner tube connector in the forming process. The simulation approach with 3-D FEM program(ABAQUS) for forming process, forming process simulation is in good agrement with it in tendency. Finally, we compared the forming result with simulation. The result of research showed thai forming process technology is promising to produce automobile type air conditioner tube connector.

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연속제강공정의 simulation model (Simulation model at continuous steel-making process)

  • 문일;송형근;심재동
    • 제어로봇시스템학회:학술대회논문집
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    • 제어로봇시스템학회 1986년도 한국자동제어학술회의논문집; 한국과학기술대학, 충남; 17-18 Oct. 1986
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    • pp.474-478
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    • 1986
  • The phenomenon of a continuous Steel-making process was studied with a set of collected equilibrium data for the steel-oxidation reactions. Mass and Heat balances were also established. Mass transfer constants which are physically unmeasurable but escential for the simulation study in the steel-making process were calculated from the experimental data using an optimization technique. Based on these data various operating conditions and process characteristics were examined.

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FT(Fischer-Tropsh) 합성유 제조를 위한 합성가스 공정 최적화 연구 (A simulation study on synthesis gas process optimization for FT(Fischer-Tropsh) synthesis)

  • 김용헌;이원수;이흥연;구기영;송인규
    • 한국신재생에너지학회:학술대회논문집
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    • 한국신재생에너지학회 2009년도 춘계학술대회 논문집
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    • pp.888-888
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    • 2009
  • A simulation study on SCR (Steam Carbon dioxide Reforming) process in gas-to-liquid (natural gas to Fischer-Tropsch synthetic fuel) process was carried out in order to find optimum reaction conditions for GTL (gas-to-liquid) process reaction. Optimum SCR operating conditions for synthesis gas to FT (Fischer-Tropsch) process were determined by changing reaction variables such as feed temperature and pressure. During the simulation, overall synthesis process was assumed to proceed under steady-state conditions. It was also assumed that physical properties of reaction medium were governed by RKS (Redlich-Kwong-Soave) equation. SCR process was considered as reaction models for synthesis gas in GTL proess. The effect of temperature and pressure on SCR process $H_2$/CO ratio and the effect of reaction pressure on SCR reaction were mainly examined. Simulation results were also compared to experimental results to confirm the reliability of simulation model. Simulation results were reasonably well matched with experimental results.

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디지털 도어록 혼류공정 최적화 설계를 위한 컴퓨터 시뮬레이션 연구 (A Simulation Study for Analyzing Digital Doorlock Mixed Assembly Process)

  • 윤철호;유기훈;이인철;변의석
    • 한국산학기술학회논문지
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    • 제10권7호
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    • pp.1439-1445
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    • 2009
  • 본 논문에서는 디지털 도어록 혼류 조립 공정에서의 시뮬레이션 분석모델을 제안한다. 이 모델의 목적은 디지털 도어록 생산 공정 설계에 있어서 여러 대안의 성능에 대해 평가하는 것이다. 시뮬레이션 모델을 개발하기 위하여 먼저 시간연구가 수행되었다. 동시에 ARENA 시뮬레이션 도구를 이용하여 공정분석을 수행하였다. 그 결과 현재의 디지털 도어록 혼류 생산 공정은 여러 품종의 수요 증가에 적절한 생산방식을 제공하지 못한다는 문제점을 발견하였고 이를 개선하기 위한 대안을 제안하였다.

열처리 냉각방식 변화에 따른 SCr420HB 헬리컬 기어 시뮬레이션 적용에 관한 연구 (A Study on SCr420HB Helical Gear Deformative Simulation by Heat Treatment Quenching Method)

  • 변재혁;변상덕;이창헌
    • 열처리공학회지
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    • 제28권1호
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    • pp.24-31
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    • 2015
  • In this study, a simulation was used to derive an optimal process of heat treatment with carburizing, and compared the derived result with SCr420HB helical gear in heat treatment with carburized quenching process about a change of the quenching method. The optimal carburizing process time is derived by the simulation with the theoretical time. The process has been performed by oil quenching and salt quenching method. Through the comparison of the results from the simulation(Hardness, effective case depth hardened by carburizing treatment and deformation) and the actual process, analyzed the error value of each quenching. And it verified the applicability of the simulation.

시뮬레이션을 이용한 혼합모델 조립라인밸런싱 (Mixed Model Assembly Line-Balancing Using Simulation)

  • 임석진;김경섭;박면웅;김승권
    • 한국시뮬레이션학회논문지
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    • 제11권4호
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    • pp.69-80
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    • 2002
  • This study deals with the productivity improvement on a flow production system with the consideration of line-balancing. In a flow production system, similar product models are produced on a same assembly line, the predefined process order and the limitation of total worker number. The system can be increased the work-in -process(WIP) inventory and the worker's idle time. In this study, the worker assignment model is developed to assign evenly workload of process to each product model in such a manner that each process has the different number of worker. This worker assignment model is the mathematical model that determines worker number in each process such that the idle time of processes is reduced and the utilization of worker is improved. We use a simulation technique to simulate the production line proposed by the mathematical model and apply real production line. With the result of simulation, this study analyzes the propriety of production line and proposes the alternatives of new production line

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