• Title/Summary/Keyword: Process heat

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Optimization of Heat Exchanger Network in the Steam Assisted Gravity Drainage Process Integration

  • Rho, Seon-Gyun;Yuhang, Zhang;Hwang, InJu;Kang, Choon-Hyoung
    • International Journal of Advanced Culture Technology
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    • v.8 no.2
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    • pp.260-269
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    • 2020
  • The Steam Assisted Gravity Drainage (SAGD) process is an enhanced method to extract oil from bitumen which involves surface and central process facilities. This paper describes the Central Process Facilities (CPF) of SAGD and proposes several retrofit plans to the Heat Exchanger Network (HEN). In this approach, the process integration scheme is applied to estimate the energy saving in HENs, and various cases are modeled in favor of a commercial simulator. Throughout this work, a minimum approach temperature of 10℃ is assumed. The results reveal that, due to the HEN optimization using process integration, the heating and cooling duties can be reduced to 29.68MW and 1.886MW, respectively. Compared with the Husky case, all cases considered in this study indicate a potential reduction of at least 6% in total cost, including investment and operation costs.

Present State and Theme of Advanced Heat Treatment Process (선단열처리(先端熱處理) 프로세스의 현상(現狀)과 과제(課題))

  • Kim, K.S.
    • Journal of the Korean Society for Heat Treatment
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    • v.3 no.3
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    • pp.58-61
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    • 1990
  • 우주항공시대에 본격적으로 진입하면서 새로운 기능을 갖는 신소재를 성공적으로 개발해 내고 있는 선진국에서 활용 개발하고 있는 열처리 프로세서의 현상과 보다 연구개발되어야 할 열처리 분야의 과제에 대해 소개하므로써 국내 열처리 분야의 진로에 도움이 될 내용이 제시되었다.

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A Characteristic of microstructural evolution, microhardness and tensile properties in CrMoV rotor steel weldment experienced by the cyclic thermal aging heat treatment (CrMoV강 용접부의 주기적 열시효처리에 따른 미세조직, 미세경도 및 인장강도 특성)

  • Kim, G.S.;Koh, J.H.
    • Journal of the Korean Society for Heat Treatment
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    • v.12 no.4
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    • pp.303-312
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    • 1999
  • An investigation of the CrMoV rotor steel weldment which experienced by cyclic thermal aging heat treatment and as-received condition was performed. This evaluation was carried out to confirm whether this type of weldment is appropriate for the service environment in terms of microstructural examinations, microhardness measurements and tensile tests. The cyclic thermal aging heat treatment, containing continuous heating and cooling thermal cycle was programmed to simulate the real rotor service condition. The heat treatment was performed for 40 cycles(5920hrs). The results indicated that the weldment was composed of 4 different regions such as heat affected zone of the base metal, butter weld(initial weld), full thickness weld(final weld) and the base metal. The double welding process was applied to eliminate the susceptibility of reheat cracking at heat affected zone of base metal. The grain refinement at the HAZ due to the welding process could reduce the possibility of cracking susceptibility, but its tensile properties was appeared to be low due to the weld metal in as-received condition. The benefit effect, grain refinement was extended with carbides coarsening during the cyclic thermal aging heat treatment. However the poor mechanical properties of the weldment was more degraded as undergoing the heat treatment.

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Preparation and Characterization of Mesophase Pitches from Petroleum Residues using Two-step Heat Treatment (석유계 잔사유로부터 저온 2단 열처리를 이용한 메조페이스 핏치 제조 및 특성)

  • JO, HANJOO;JUNG, MIN-JUNG;LEE, HYUNG-IK;LEE, YOUNG-SEAK
    • Transactions of the Korean hydrogen and new energy society
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    • v.27 no.4
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    • pp.421-430
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    • 2016
  • To prepare mesophase pitches through low energy process, pyrolysis fuel oil with $AlCl_3$ has been modified using two-step heat treatment which is heat-treated at $330^{\circ}C$ for 3~5 h after pre-treatment at $250^{\circ}C$. The result of polarized optical microscope observation, mesophase is not observed in pitches carried out only pre-heat treatment. While mesophase content is significantly increased from 9% to 100% according to increasing secondary heat treatment time from 3 h to 5 h. Synthesizing of the mesophase pitch at low temperature of $330^{\circ}C$ is attributed to decrease of viscosity of the pitches carried out first heat treatment with $AlCl_3$. The result of Fourier-transform infrared spectroscopic analysis, it is expected that aromatization of aliphatic compounds is dominant at early secondary heat treatment, on the other hand, polycondensation reaction becomes dominant as secondary heat treatment time increases. Aromaticity and stacking height of the pitches secondary heat treated for 5 hours are more increased about 25% and 107%, respectively, than that of pitches carried out only first heat treatment.

Enhanced Virus Safety of a Solvent/Detergent-Treated Anti-hemophilic Factor IX Concentrate by Dry-Heat Treatment

  • Shin Jeong-Sup;Choi Yong-Woon;Sung Hark-Mo;Ryu Yeon-Woo;Kim In-Seop
    • Biotechnology and Bioprocess Engineering:BBE
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    • v.11 no.1
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    • pp.19-25
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    • 2006
  • With particular regards to the hepatitis A virus (HAV), a terminal dry-heat treatment ($100^{\circ}C$ for 30 min) process, following lyophilization, was developed to improve the virus safety of a solvent/detergent-treated antihemophilic factor IX concentrate. The loss of factor IX activity during dry-heat treatment was of about 3%, as estimated by a clotting assay. No substantial changes were observed in the physical and biochemical characteristics of the dry-heat-treated factor IX compared with those of the factor IX before dry-heat treatment. The dry-heat-treated factor IX was stable for up to 24 months at $4^{\circ}C$, The dry-heat treatment after lyophilization was an effective process for inactivating viruses. The HAV and murine encephalomyocarditis virus (EMCV) were completely inactivated to below detectable levels within 10 min of the dry-heat treatment. Porcine parvovirus (PPV) and bovine herpes virus (BHV) were potentially sensitive to the treatment. The log reduction factors achieved during lyophilization and dry-heat treatment were ${\ge}5.60$ for HAV, ${\ge}6.08$ for EMCV, 2.64 for PPV, and 3.59 for BHV. These results indicate that dry-heat treatment improves the virus safety of factor IX concentrates, without destroying the activity. Moreover, the treatment represents an effective measure for the inactivation of non-lipid enveloped viruses, in particular HAV, which is resistant to solvent/detergent treatment.

Performance Characteristics of Natural Gas Liquefaction Process using Liquid-gas Heat Exchanger (액-가스 열교환기를 적용한 천연가스 액화공정 성능 특성)

  • Yoon, Jung-In;Yoo, Sun-Il;Oh, Seung-Taek;Lee, Ho-Saeng;Lee, Sang-Gyu;Choi, Keun-Hyung
    • Journal of the Korean Institute of Gas
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    • v.13 no.6
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    • pp.44-48
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    • 2009
  • In this paper, two different types of natural gas liquefaction cycle with 2 staged compression were designed and simulated to develop liquefaction process which is the core technology in the Industry of natural gas liquefaction plant. These include the cascade cycle with inter-cooler which is consisted of propane, ethylene and methane cycle. One of these is that liquid-gas heat exchanger is applied to between methane and ethylene cycles, and another is that liquid-gas heat exchanger is added to between ethylene and propane on the above process. Also, these cycles are compared with two staged cascade process using an inter-cooler. The COP of process2 is shown about 14.0% higher than that of process1, respectively. Also, the yield efficiency of LNG improved comparing with process1 with 11.5% lower specific power.

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Heat and mass transfer in laminar-wavy film (층류-파동 액막의 열 및 물질전달)

  • 김병주;김정헌
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.10 no.4
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    • pp.431-439
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    • 1998
  • Falling film absorption process is an important problem in application such as absorption chillers. The presence of waves on the film affects the absorption process significantly. In the present study the characteristics of heat and mass transfer in laminar-wavy falling film were studied numerically. The wavy flow behavior was incorporated in the energy and diffusion equation. The numerical solution indicated that the interfacial wave increased the transfer rates remarkably. Interfacial shear stress and wave frequency seemed to be the dominant factors on the film Nusselt number and Sherwood number in the wavy film. A comparison of the transfer rates of the wavy film to that of the smooth film showed that the mass transfer rate could be increased by more than 50%.

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An analysis on the solidification process of alloy casting with a contact resistance (접촉 열저항을 고려한 합금주조의 응고과정 해석)

  • Kim, W.S.;Lee, K.S.;Im, I.T.;Kim, K.S.
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.21 no.1
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    • pp.57-67
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    • 1997
  • The solidification process of Al 4.5%Cu alloy is numerically studied in the presence of contact resistance between mold and cast. Natural convection is considered in the liquid and mushy regions. The porosity approach is applied to the mushy zone modeling and linear variation of the solid fraction on the temperature is assumed. Results show that the mushy region is wider in the case with a contact resistance compared to the perfect contact condition. The temperature of the cast with a temporal variation in the contact heat transfer coefficient changes very rapidly in the early stage of the casting process compared to that with constant contact heat transfer coefficient.

Finite Element Analysis of the Self-propagating High-temperature Synthesis Of $MoSi_2$ ($MoSi_2$ 자전 고온 반응 합성의 유한 요소 해석)

  • 채수원;손창현;김용석
    • Journal of the Korean Society for Precision Engineering
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    • v.15 no.12
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    • pp.120-127
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    • 1998
  • The finite element method has been used to model and analyze the heat transfer phenomena during manufacturing process of $MoSi_2$ by SHS(Self-propagating High-temperature Synthesis). For this purpose nonlinear transient heat transfer analyses by using ANSYS have been performed to estimate the temperature distributions and the peak temperature in the test specimen. The effects of manufacturing process parameters such as pre-heating temperatures, the velocity of reaction zone have been investigated. The results of the analysis have been compared with the experimental results.

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Heat Treatment of Stator Core in Permanent Magnet Type Motor for Reduction of Friction Torque and Analysis of Their Cause (영구자석형 모터의 프릭션 토크 저감을 위한 고정자 철심의 열처리 및 발생원 분석)

  • Ha, Kyung-Ho;Lim, Yang-Su;Kwon, Oh-Yeoul;Kim, Ji-Hyun;Kim, Jae-Kwan
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.57 no.10
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    • pp.1752-1758
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    • 2008
  • This paper deals with the reduction of friction torque in permanent magnet motors by using the heat treatment of stator core. The stator core is made of electrical steel sheared by the punching die. From the punching process, large mechanical stress acting on the edge of stator tooth induces significant plastic and elastic deformation and then cause the change of magnetization properties. Then, the mechanical and magnetic unbalance in the sheared region of stator tooth produced by material cutting has influence on the friction torque. This paper investigated the effect of the punching process on the magnetization process and the mechanical deformation, and then proposed the stress relief annealing method for the reduction of friction torque among one of motor characteristics.