• Title/Summary/Keyword: Process Heat Exchanger

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Study on Simulation of Water Cooling Heat Exchanger for Small Marine Diesel Engine (소형 선박용 디젤엔진의 수냉식 열교환기 해석 연구)

  • Yang, Young-Joon;Sim, Han-Sub
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.11 no.6
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    • pp.201-207
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    • 2012
  • This study was carried out to improve the design of heat exchanger for small marine diesel engine. As air pollutants emitted from small marine diesel engine become international problem, IMO(International Marine Organization) tried to establish severe regulations for NOx reduction. The formation of NOx is affected by cooling system, for instance, such as intercooler, heat exchanger, exhaust manifold, and therefore cooling systems are one of essential parts for design of small marine diesel engine. In this study, heat exchanger for small marine diesel engine was modeled and simulated using CATIA V5R19 and ANSYS FLUENT V.13. Thermal flow simulation for heat exchanger was performed to find the optimal design. As the results, maximum velocity of engine coolant in shell inside was 9.1m/s and it was confirmed that outlet temperature and temperature drop for engine coolant could be calculated by simulating proportional relations of temperature between engine coolant and sea water.

A Numerical Study on Heat Transfer Characteristics in a Spray Column Direct Contact Heat Exchanger

  • Kim, Chong-Bo;Kang, Yong-Heack;Kim, Nam-Jin;Hur, Byung-Ki
    • Journal of Mechanical Science and Technology
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    • v.16 no.3
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    • pp.344-353
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    • 2002
  • A reliable computational heat transfer model has been investigated to define the heat transfer characteristics of a spray column direct contact heat exchanger, which is often utilized in the process involving counterflows for heat and mass transfer operations. Most of the previous studies investigated are one-dimensional unsteady solutions based on rather fragmentary experimental data. Development of a multidimensional numerical model and a computational algorithm are essential to analyze the inherent multidimensional characteristics of a direct contact heat exchanger. The present study has been carried out numerically and establishes a solid simulation algorithm for the operation of a direct contact heat exchanger. Operational and system parameters such as the speed and direction of working fluid droplets at the injection point, and the effects of aspect ratio and void fraction of continuous fluid are examined thoroughly as well to assess their influence on the performance of a spray column.

Theoretical Analysis of a Recuperative Refrigeration Dehumidifier (열회수 냉각 제습기의 이론적 해석)

  • Kim, Dong-Seon
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.26 no.1
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    • pp.48-54
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    • 2014
  • A refrigeration dehumidifier with a recuperative heat exchanger is theoretically analyzed. The recuperative heat exchanger is located between the two air streams from and to the dehumidifying coil, and reduces the sensible heat load in dehumidification process. A simple model is developed to predict performance of the dehumidifier. The model predicts that the recuperative heat exchanger is effective especially in the low humidity condition, where the sensible heat load is relatively large. It is predicted that, by adopting a recuperative heat exchanger, a maximum 30~110% increase in COP is possible for indoor air at $27^{\circ}C$, and 40~60% relative humidity.

The Development of Catalytic Combustor With Heat Exchanger

  • Phil, Yu-Sang;Seok, Seo-Yong;Seop, Song-Kwang
    • Proceedings of the Korea Society for Energy Engineering kosee Conference
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    • 2002.05a
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    • pp.21-27
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    • 2002
  • Catalytic combustor with heat exchangers are often employed in process technology where a compact design is required [1]. The use of fin and tube heat exchanger offers the enhanced surface area for heat exchange. The recent progress and performance of the fin-tube heat exchanger, especially airside, has been reviewed extensively by Wang[2].(Omitted)

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A Study on the Forming Process of High-strength Aluminum Sheet for Electric Vehicle Heat Exchanger Separator Through Parametric Analysis (인자 분석을 통한 전기차 열교환기 분리판용 고강도 알루미늄 판재 성형 연구)

  • Jung, S.H.;Yang, J.H.;Kim, Y.B.;Lee, K.J.;Kim, B.H.;Lee, J.S.;Bae, G.H.
    • Transactions of Materials Processing
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    • v.31 no.2
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    • pp.57-63
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    • 2022
  • The current study performed formability analysis of a heat exchanger separator for an electric vehicle to apply a high-strength aluminum sheet based on parametric analysis. Mechanical properties for sheet metal forming simulation were evaluated by tensile test, bulge test, and Nakajima test. Two-stage crash forming was established by considering the mass production process using conventional low-strength aluminum sheets. In this study, FEM for the two-stage forming process was conducted to optimize the corner radius and height for improving the formability. In addition, the possibility of a one-stage forming process application was confirmed through FEM. The prototype of the sample was manufactured as FEM results to validate the parametric analysis. Finally, this result can provide a one-stage forming process design method using the high-strength aluminum sheet for weight reduction of a heat exchanger separator for an electric vehicle.

Design Characteristics Analysis for Very High Temperature Reactor Components (VHTR 초고온기기 설계특성 분석)

  • Kim, Yong Wan;Kim, Eung Seon
    • Transactions of the Korean Society of Pressure Vessels and Piping
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    • v.12 no.1
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    • pp.85-92
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    • 2016
  • The operating temperature of VHTR components is much higher than that of conventional PWR due to high core outlet temperature of VHTR. Material requirements and technical issues of VHTR reactor components which are mainly dominated by high temperature service condition were discussed. The codification effort for high temperature material and design methodology are explained. The design class for VHTR components are classified as class A or B according to the recent ASME high temperature reactor design code. A separation of thermal boundary and pressure boundary is used for VHTR components as an elevated design solution. Key design characteristics for reactor pressure vessel, control rod, reactor internals, graphite reflector, circulator and intermediate heat exchanger were analysed. Thermo-mechanical analysis of the process heat exchanger, which was manufactured for test, is presented as an analysis example.

Optimal heat exchanger network synthesis through heuristics and system separation method (경험법칙과 계의 분리법을 통한 최적 열교환망 합성)

  • Lee, Hae-Pyeong;Ryu, Gyeong-Ok
    • Journal of Institute of Control, Robotics and Systems
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    • v.1 no.2
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    • pp.119-126
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    • 1995
  • The purpose of this study is to develop the technique of energy recovery and energy saving by using the optimization of heat exchanger network synthesis. This article proposes a new method of determining the optimal target of a heat exchanger network synthesis problem of which data feature multiple pinch points. The system separation method we suggest here is to subdivide the original system into independent subsystems with one pinch point. The optimal cost target was evaluated and the original pinch rules at each subsystem were employed. The software developed in this study was applied to the Alko prosess, which is an alcohol production process, for the synthesis of heat exchanger network. It was possible to save about 15% of the total annual cost.

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Structural Design and Manufacturing of Corrugated Plate for Plate-Type Heat Exchanger (연속 주름구조를 가진 전열판의 기계적 건전성 확보를 위한 형상 설계 및 제작)

  • Yu, Jae Hyun;Bae, Won Byong;Park, Sang Hu;Cho, Jong Rae;Jeong, Ho Seung
    • Journal of the Korean Society for Precision Engineering
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    • v.33 no.3
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    • pp.199-205
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    • 2016
  • A thin sheet of metal with corrugated structures has been utilized in various devices: heat exchangers, separators in fuel cells, and many others. However, it is not easy to fabricate thin corrugated structures using a single-step stamping process due to their geometrical complexity. To solve this problem, firstly, a plate type heat exchanger was redesigned to attain the optimal value of aspect ratio and the optimal shape of corrugated structures for the actual loading conditions. A forming analysis of the corrugated plate was then carried out to determine the process parameters. From this work, the optimal value of aspect ratio was found to be 4.6. In addition, the process parameters of heat exchanger forming were optimized using the optimal value of aspect ratio, and the analytical results were evaluated through experiments. The results obtained indicated good agreements between them.

A Simulation Study of Inter Heat Exchanger Process in SI Cycle Process for Hydrogen Production (수소 생산을 위한 SI Cycle 공정에서의 중간 열교환 공정 모사 연구)

  • Shin, Jae Sun;Cho, Sung Jin;Choi, Suk Hoon;Qasim, Faraz;Lee, Heung N.;Park, Jae Ho;Lee, Won Jae;Lee, Euy Soo;Park, Sang Jin
    • Korean Chemical Engineering Research
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    • v.52 no.4
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    • pp.459-466
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    • 2014
  • SI Cyclic process is one of the thermochemical hydrogen production processes using iodine and sulfur for producing hydrogen molecules from water. VHTR (Very High Temperature Reactor) can be used to supply heat to hydrogen production process, which is a high temperature nuclear reactor. IHX (Intermediate Heat Exchanger) is necessary to transfer heat to hydrogen production process safely without radioactivity. In this study, the strategy for the optimum design of IHX between SI hydrogen process and VHTR is proposed for various operating pressures of the reactor, and the different cooling fluids. Most economical efficiency of IHX is also proposed along with process conditions.

An Analysis for Predicting the Thermal Performance of Fin-Tube Heat Exchanger under Frosting Condition (착상시 핀-관 열교환기의 열적 성능 예측을 위한 해석)

  • Lee, T.H.;Lee, K.S.;Kim, W.S.
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.8 no.2
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    • pp.299-306
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    • 1996
  • This work presents an analytical model, so called modified LMTD method, to predict the thermal performance of finned-tube heat exchanger under frosting conditions. In this model, the total heat transfer coefficient and effective thermal conductivity of the frost layer were defined as a function of frost surface temperature. The surface temperature of the frost layer formed on the heat exchanger was calculated through the analysis of the heat and mass transfer process in the air and frost layer. To examine the validity of this analytical model, the computed results from the present model, such as heat transfer rate, frost mass and thickness of frost, were compared with the ones of the expermental work and LMED method.

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