• Title/Summary/Keyword: Printing machine

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Study on Effect of the printing direction and layer thickness for micro-fluidic chip fabrication via SLA 3D printing (적층 방식 3차원 프린팅에 의한 미세유로 칩 제작 공정에서 프린팅 방향 및 적층 두께의 영향에 관한 연구)

  • Jin, Jae-Ho;Kwon, Da-in;Oh, Jae-Hwan;Kang, Do-Hyun;Kim, Kwanoh;Yoon, Jae-Sung;Yoo, Yeong-Eun
    • Design & Manufacturing
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    • v.16 no.3
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    • pp.58-65
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    • 2022
  • Micro-fluidic chip has been fabricated by lithography process on silicon or glass wafer, casting using PDMS, injection molding of thermoplastics or 3D printing, etc. Among these processes, 3D printing can fabricate micro-fluidic chip directly from the design without master or template for fluidic channel fabricated previously. Due to this direct printing, 3D printing provides very fast and economical method for prototyping micro-fluidic chip comparing to conventional fabrication process such as lithography, PDMS casting or injection molding. Although 3D printing is now used more extensively due to this fast and cheap process done automatically by single printing machine, there are some issues on accuracy or surface characteristics, etc. The accuracy of the shape and size of the micro-channel is limited by the resolution of the printing and printing direction or layering direction in case of SLM type of 3D printing using UV curable resin. In this study, the printing direction and thickness of each printing layer are investigated to see the effect on the size, shape and surface of the micro-channel. A set of micro-channels with different size was designed and arrayed orthogonal. Micro-fluidic chips are 3D printed in different directions to the micro-channel, orthogonal, parallel, or skewed. The shape of the cross-section of the micro-channel and the surface of the micro-channel are photographed using optical microscopy. From a series of experiments, an optimal printing direction and process conditions are investigated for 3D printing of micro-fluidic chip.

Study on CMS Application in Hybrid UV Waterless Off-Set Printing (H-UV 무습수 오프셋 인쇄에서 CMS 적용에 관한 연구)

  • Koo, Chul-Whoi;Cho, Ga-Ram
    • Journal of Korea Technical Association of The Pulp and Paper Industry
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    • v.45 no.5
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    • pp.1-13
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    • 2013
  • This study found fit optimum C, M, Y, K solid density and $CIEL^*a^*b^*$ value to paper & ink as well as check about printing machine state for color management in H-UV waterless off-set printing first. These values applied to GRACoL G7 calibration method. This method is one of color standard management method of printing. GRACoL G7 calibration method is possible stable tone reappearance by controlling gray balance by NPDC(Natural Printing Density Curve). Also, this study used values to make device profile as result that is gotten by application of GRACoL G7 calibration method. This profile was applied to CMS(Color Management System) of H-UV waterless off-set printing, and the result was possible by color management that correspond in printing quality standard of ISO 12647-2 and GRACol 2006 specifications.

A Study of Printing Mark Shape for the Flexible Display (유연 디스플레이 인쇄를 위한 인쇄 마크 형상 연구)

  • Hong, Sun-Ki;Lee, Duck-Hyoung;Jung, Hoon
    • Journal of the Korean Institute of Illuminating and Electrical Installation Engineers
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    • v.24 no.2
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    • pp.51-57
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    • 2010
  • The shape of the register mark for the image processing becomes very important, because the printing quality is determined by the error correction between the register marks for the image processing. In this paper, printing marks are developed using the image process for the gravure printing method which is commonly being used in roll to roll, high resolution printing. The marks which can be cited to the flexible display print are developed The developed register marks which satisfies 10[${\mu}m$] error tolerance are tested under 70[mpm] printing conditions and confirmed through the experiments.

A Study on the Ink Transfer Using the Roughness and Substrate Energy of Substrate in Roll to Roll Printing Systems (롤투롤 인쇄 시스템에서의 기판 소재의 거칠기와 표면에너지를 이용한 잉크 전이에 대한 연구)

  • Shin, Kee-Hyun;Kim, Ho-Joon
    • Journal of the Semiconductor & Display Technology
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    • v.9 no.2
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    • pp.103-109
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    • 2010
  • An ink transfer is modeled and experimentally verified using roll-to-roll electric direct gravure printing process. The ink transfer model based on the physical mechanism for the maximum ink transfer rate is proposed, and experimented by the electric printing machine in FDRC for the relations of the maximum ink transfer rates to the printing pressure, the operating speed, the operating tension, the surface roughness of substrates, and the contact angle between substrate and silver ink. The free ink split coefficient and immobilized ink under the maximum ink transfer rate are calculated by the physical parameter in a printing process and contact angle between substrates and ink. Numerical simulations and experimental studies were carried out to verify performances of the proposed ink transfer model. Results showed that the proposed ink transfer model was effective for the prediction of the amount of transferred ink to the substrate in a direct gravure printing systems.

Evaluation of flexural properties and reliability with photo-curing 3D printing resin according to the printing orientations (광경화성 3D 프린팅 레진의 출력각도에 따른 굽힘 특성과 신뢰성 평가)

  • Im, Yong-Woon;Song, Doo-Bin;Hwang, Seong-Sig;Kim, Sa-Hak;Han, Man-So
    • Journal of Technologic Dentistry
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    • v.43 no.1
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    • pp.13-18
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    • 2021
  • Purpose: This study aimed to compare the flexural properties and perform the Weibull analysis of photo-curing three-dimensional (3D) printing resin. Methods: Photo-curing temporary resin (3D polymer) was used as a printing resin. Specimens (65 × 10 × 3.3 ㎣) were prepared following the ISO 20975-1 guidelines and according to the different printing orientations using a digital light processing 3D printer (D2 120; Dentium). The flexural strength (FS), flexural modulus, and work of fracture (WOF) were measured using a universal testing machine (Instron 3344; Instron) at a crosshead speed of 5 mm/min. Results: In this study, the 0° orientation exhibited higher FS and WOF than the 45° orientation. Significant differences were found among the printing orientations (p<0.05). Specimens printed at the 0° orientation were the most accurate. In the Weibull analysis, 0° showed the greatest Weibull modulus (m), which represents a higher reliability. Conclusion: 3D printing should be selected and used by considering flexural properties, size accuracy, and reliability.

Development of Narrow Line-Error Inspection System for High-Speed Film Printing Machines (고속 필름 인쇄 장치용 미세 라인 오류 검출 시스템의 개발)

  • Park, Young-Kyu;Lee, Jae-Hyeok
    • Proceedings of the KIEE Conference
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    • 2004.11c
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    • pp.22-24
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    • 2004
  • This paper proposes a printing quality inspection system of film-type envelopment. Since the printing system is running at very high-speed (140m/min.) and the line error has very narrow width, we have to choose one-dimensional high-speed and high-resolution line scan camera. The vibration of the printing machine and the illumination environment make the inspection problem more harder. To obtain reliable inspection results, many software image processing techniques are applied and many parameters are tuned. The performance of the proposed system is proved by many simulations and long time real-plant experiments.

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A Study on the Dynamic Analysis on the Cross Directional Register in Roll-to-roll e-Printing Systems (롤투롤 인쇄전자에서의 횡방향 레지스터 동적 특성 모델링)

  • Kang, Hyun-Kyoo;Ahn, Jin-Hyun;Lee, Chang-Woo;Shin, Kee-Hyun
    • Journal of the Semiconductor & Display Technology
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    • v.9 no.2
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    • pp.61-65
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    • 2010
  • For the adaption of roll-to-roll printing method to the printed electronics, it is mandatory to increase the resolution of register errors. Therefore it is desired to derive the mathematical modeling of register error or to develop controller design. The cross direction register error was derived considering both lateral motion of moving web and transverse position of printing roll. The mathematical modeling was validated and the relationship between the lateral motion and register error was analyzed by numerical simulations in various operating conditions using multi-layer direct gravure printing machine. The results could be used for a design of the CD register in the multi-layer printing and the lateral motion caused by translation.

Institutional Improvement of Construction-Related Laws for Practical Application of 3D Printing (3D 프린팅 실무 적용을 위한 건설 관련법 제도적 개선 방향)

  • Lee, Sung-Min;Park, Sang-Hoon
    • Journal of Korean Association for Spatial Structures
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    • v.19 no.4
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    • pp.85-94
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    • 2019
  • Then 3D printing is used practically at construction sites, there is a serious lack of studies on the conflict with construction-related laws and expected operational problems. Accordingly, the purpose of this study is to present obstacles and directions for improvement in construction-related laws (Building Act, Construction Technology Promotion Act, Housing Act, Construction Machinery Management Act, etc.) for practical operation of 3D printing. The important results are as follows. Amending existing construction-related laws for 3D printing is irrational and inefficient in terms of structure and material. This study proposed a method of satisfying performance required by laws or standards based on the performance design method presented in existing laws and systems through structure and material performance certification procedure. In addition, inclusion of 3D printing equipment in the Construction Machinery Management Act results in various restrictions such as equipment inspection and certification of machine parts. As such restrictions can block vitalization of 3D printing, a long-term and step-wise approach was suggested.

Deformation Analysis of a Metal Mask for the Screen Printing of Micro Bumps (스크린 인쇄용 미세 범프 금속마스크의 변형특성 해석)

  • Lee, K.Y.;Lee, H.J.;Kim, J.B.;Park, K.
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.21 no.3
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    • pp.408-414
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    • 2012
  • Screen printing is a printing method that uses a woven mesh to support an ink-blocking stencil by transferring ink or other printable materials in order to form an image onto a substrate. Recently, the screen printing method has applied to micro-electronic packaging by using solder paste as a printable material. For the screen printing of solder paste, metal masks containing a number of micro-holes are used as a stencil material. The metal mask undergoes deformation when it is installed in the screen printing machine, which results in the deformation of micro-holes. In the present study, finite element (FE) analysis was performed to predict the amount of deformation of a metal mask. For an efficient calculation of the micro-holes of the metal mask, the sub-domain analysis method was applied to perform FE analyses connecting the global domain (the metal mask) and the local domain (micro-holes). The FE analyses were then performed to evaluate the effects of slot designs on the deformation characteristics, from which more uniform and adjustable deformation of the metal mask can be obtained.

Investigation to Metal 3D Printing Additive Manufacturing (AM) Process Simulation Technology (I) (금속 3D 프린팅 적층제조(AM) 공정 시뮬레이션 기술에 관한 고찰(I))

  • Kim, Yong Seok;Choi, Seong Woong;Yang, Soon Yong
    • Journal of Drive and Control
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    • v.16 no.3
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    • pp.42-50
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    • 2019
  • 3D printing AM processes have advantages in complex shapes, customized fabrication and prototype development stage. However, due to various parameters based on both the machine and the material, the AM process can produce finished output after several trials and errors in the initial stage. As such, minimizing or optimizing negative factors for various parameters of the 3D printing AM process could be a solution to reduce the trial-and-error failures in the early stages of such an AM process. In addition, this can be largely solved through software simulation in the preprocessing process of 3D printing AM process. Therefore, the objective of this study was to investigate a simulation technology for the AM software, especially Ansys Inc. The metal 3D printing AM process, the AM process simulation software, and the AM process simulation processor were examined. Through this study, it will be helpful to understand 3D printing AM process and AM process simulation processor.