• Title/Summary/Keyword: Prestrain

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Fabrication and Interface Properties of TiNi/6061Al Composite (TiNi 형상기억합금을 이용한 복합재료의 제조 및 계면 특성)

  • Kim, Sun-Guk;Lee, Jun-Hui
    • Korean Journal of Materials Research
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    • v.9 no.4
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    • pp.419-427
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    • 1999
  • TiNi shape memory alloy was shape memory heat-treated and investigated its mechanical properties with the variation of prestrain. Also 6061 Al matrix composites with TiNi shape memory alloy fiber as reinforcement have been fabricated by Permanent Mold Casting to investigate the microstructures and interface properties. Yield stress of TiNi wire was the most high in the case of before heat-treatment and then decreased as increasing heat-treatment time. In each heat-treatment condition, the yield stress of TiNi wire was not changed with increasing the amount of prestrain. The interface bonding of TiNi/6061Al composite was fine. There was a 2$\mu\textrm{m}$ thickness of diffusion reaction layer at the interface. We could find out that this diffusion reaction layer was made by the mutual diffusion. The diffusion rate from Al base to TiNi wire was faster than that of reverse diffusion and the amount of the diffusion was also a little more than that of reverse.

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A Study on the Measurement for the Recovery Stress of Intelligent Composite by Experiment (실험법에 의한 지능성 복합체의 회복응력 측정에 관한 연구)

  • Hawong, Jai-Sug;Lee, Hyo-Jae
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.27 no.4
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    • pp.515-523
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    • 2003
  • Shape memory is physical phenomenon which a platically metal is restored to its original shape by a solid state phase change by heating. TiNi alloy the most effective material in the shape memory alloy(SMA). To study(measure) recovery stress of intelligent composite. Ti50-Ni50 shape memory matrix with prestrain SMA fiber. When SMA fiber of the intelligent composite is heated over austenite starting temperature(As) by electric heating. a recovery stress are generated. The recovery stress of the intelligent composite was measured by strain gage or photoelastic experiment. Measuring method of recovery stress by photoelastic experiment was developed in this research. It was certified that photoelastic experiment was more effective and more precise than strain gage method in the measurement of recovery stress.

Pre-strain Effect on the Bauschinger Phenomenon of Non-Heat Treatable Cold Forging Steel (냉간 비조질강의 바우싱거 효과에 미치는 변형량의 영향)

  • Ha J. G.;Kwon Y. N.;Kim S. W.;Lee Y. S.;Lee J. H.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2005.10a
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    • pp.326-329
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    • 2005
  • Since the required strength of forged part is achieved by work hardening with the accumulation of plastic strain during the cold working, severe load can be exerted on die system. So, dies are liable to the early fracture for the non-heat treated steel forging in comparison with the conventional mild steels. Therefore, it is necessary to lower the flow stress of steels as much as possible during forging steps. Bauschinger effect can be utilized to lower flow stress during forging steps by giving the tensile prestrain on the forging billet during wire drawing step. In the present study, the prestrain effect on Bauschinger phenomenon is studied to avoid difficulties with application of non-heat treated cold forging steels in practice.

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Effect of Prestrain on Creep Behavior of Austenitic 25Cr-20Ni Stainless Steels (25Cr-20NirP 스테인리스강의 예변형에 의한 크리프 거동)

  • Park, In-Duck;Ahn, Seok-Hwan;Nam, Ki-Woo
    • Proceedings of the Korea Committee for Ocean Resources and Engineering Conference
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    • 2003.10a
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    • pp.100-105
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    • 2003
  • 25Cr-20Ni series strainless steel have an excellent high temperature strength, high oxidation and high corrosion resistance. However, further improvement can be creep strength by work hardening prior creep. In the present study, the effect of prestraining at room temperature on the creep behavior of a Class M(STS310S) and a Class A(STS310J1TB) alloy containing precipitates have been examined. Prestraining was carried out at room temperature and range of prestrain was $0.5{\sim}2.5$ % at STS310J1TB and $2.0{\sim}7.0$ % at STS310S. Creep behavior and creep rate of pre-strained specimens were compared with that of virgin specimens. Room temperature prestraining produced the creep life that is longer than that of a virgin specimen both for STS310J1TB and STS310S when creep test carried out at the temperature lower than recrystallization temperature. The reason for this improvement of creep life was ascribable to the interaction between dislocations and precipitates in addition to the dislocation-dislocation interaction in STS310J1TB and the dislocation-dislocation interaction in STS310S. The beneficial effect of prestraining in STS310J1TB was larger than that of STS310S.

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A Study on the Effect of Fracture Delay of Intelligent FRP by Transparent Photoelastic Experimental Method (투과형 광탄성 실험법에 의한 지능성 FRP의 파괴지연 효과에 관한 연구)

  • Lee, Hyo-Jae;Hwang, Jae-Seok
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.23 no.11 s.170
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    • pp.1904-1911
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    • 1999
  • The most effective material in the shape memory alloy(SMA) is the TiNi alloy, because its shape recovery characteristics are very excellent. We molded the composite material with shape memory function. The fiber of it is $Ti_{50}-Ni_{50}$ shape memory alloy and matrix of it is epoxy resin(Araldite B41, Hardner HT903. Ciba Geigy), its adhesive and optical sensitivity are very excellent. It was assured that the composite material could be used as model material of photoelastic experiment for intelligent materials or structures. In this research, the composite material with shape memory function is used as model material of photoelastic experiment. Photoelastic experimental hybrid method is developed in this research, it is assured that it is useful on the obtaining stress intensity factor and the separation of stress components from only isochromatic data. The measuring method of stress intensity factor of intelligent material by photoelastic experiment is introduced. In the mode I state, we can know that stress intensity factors are decreased more than 50% of stress intensity factor of room temperature when temperature of fiber is greater than 4$0^{\circ}C$, prestrain greater than 5% and fiber volume ratio greater than 0.42% and that stress intensity factors are decreased by 100% when fiber volume ratio is greater than 0.84%, prestrain greater than 5% and temperature greater than 60 $^{\circ}C$.

A study on the fracture behavior of mild steel plate evaluated in the light of Taylor's work hardening theory (Taylor의 加工硬化理論의 입장에서 評價한 軟鋼薄板材의 破壞擧動에 관한 硏究)

  • 손세원;김상철
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.12 no.6
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    • pp.1335-1342
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    • 1988
  • In this paper, mechanical properties of mild steel plate which was pretreated by prestress and prestrain loading conditions were studied. The variation of the mechanical properties of the test materials is evaluated in the light of Taylor's work hardening theory. Through this experimental study, it is recognized that material showed unstable phenomena after cyclic loading and it will recover its stability after a certain period of time accompaning the increment of hardness and the yield strength of the material. Also, the strength of smooth specimen, the notch strength of notch specimen and propagation behavior of fatigue specimen which were subjected to prestress and prestrain reveal that the optimal conditions may occur in the first, the middle and the later half of stage II of Taylor's work hardening theory, respectively.

A Study on the Chatter Suppression by Inserting Viscoelastic Materials between Tool and Toolpost (공구고정부에 점탄성재료 삽입을 통한 채터감소에 관한 연구)

  • Yoo, Young-Kee;Sim, Song;Kim, Kwang-Joon
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.13 no.5
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    • pp.875-885
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    • 1989
  • This work is concerned with the chatter suppression by inserting viscoelastic materials into tool clamping area. Chatter was observed with and without the viscoelastic materials during cutting tests, where the overhang of the tool was made long so that the tool may be a major cause for the chatter. Two viscoelastic materials were used and the effects of thickness and prestrain were investigated. impact tests were performed on the tool in cases where the tool post was set on the cross slide and was free from any boundary conditions. Material properties of the viscoelastic materials were also obtained from resonance test results. The effects on the chatter suppression by the type of the viscoelastic material and prestrain are discussed in relation with the measured material properties.

Effects of Dislocation Distribution and Carbon Effective Diffusion on Strain Aging Behavior of a Low Carbon Dual Phase Steel (저탄소 Dual Phase강의 가공시효에 미치는 탄소유효확산 및 전위분포의 영향)

  • Yoo, S.H.;Jung, K.C.;Hong, K.H.;Park, KT.
    • Transactions of Materials Processing
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    • v.30 no.5
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    • pp.226-235
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    • 2021
  • The strain aging behavior of a low carbon dual phase steel was examined in two conditions: representing room temperature strain aging (100 ℃ × 1 hr after 7.5 % prestrain) and bake hardening process (170 ℃ × 20 min after 2 % prestrain), basing on carbon effective diffusion and dislocation distribution. The first principle calculations revealed that (Mn or Cr)-vacancy-C complexes exhibit the strongest attractive interaction compared to other complexes, therefore, act as strong trapping sites for carbon. For room temperature strain aging condition, the carbon effective diffusion distance is smaller than the dislocation distance in the high dislocation density region near ferrite/martensite interfaces as well as ferrite interior considering the carbon trapping effect of the (Mn or Cr)-vacancy-C complexes, implying ineffective Cottrell atmosphere formation. Under bake hardening condition, the carbon effective diffusion distance is larger compared to the dislocation distance in both regions. Therefore, formation of the Cottrell atmosphere is relatively easy resulting in to a relatively large increase in yield strength under bake hardening condition.

Monitoring System For The Subway Structures Using Prestrained FBG Sensors Fixed With Partially Stripped Fibers (부분탈피 고정방식 프리스트레인 가변형 광섬유격자센서를 이용한 지하철 구조물 변위 모니터링시스템)

  • Kim, Ki-Soo
    • Journal of the Computational Structural Engineering Institute of Korea
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    • v.21 no.6
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    • pp.607-613
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    • 2008
  • A monitoring system for the subway structures using prestrained FBG sensors fixed with partially stripped fibers was developed. The sensor packages had pre-strain controllable fixtures. Tensile and compressive strain of the structure could be measured without slip. The FBG sensor system was applied to the concrete lining structure in Taegu subway. Near the structure, the narrow tunnel construction, for the electric power cables and telecommunication cables, started. We wanted to measure the deformations of the subway structures due to the construction by the FBG sensor. The applied sensors had the gauge length of 1 meter to overcome the inhomogeneity of the concrete material with enough length. In order to fix tightly to the structure, the partially stripped parts of the sensor glued to the package and slip phenomenon between fiber and acrylate jacket was prevented. Prestrain of the sensor was imposed by controlling the two fixed points with bolts and nuts in order to measure compressive strain as well as tensile strain. The behavior of subway lining structure could be monitored very well.

A Prediction Model for Low Cycle Fatigue Life of Pre-strained Fe-18Mn TWIP Steel (Fe-18Mn TWIP강의 Pre-strain에 따른 저주기 피로 수명 예측 모델 연구)

  • Kim, T.W.;Lee, C.S.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2009.10a
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    • pp.259-262
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    • 2009
  • The influence of pre-strain in low-cycle fatigue behavior of Fe-18Mn-0.05Al-0.6C TWIP steel was studied by conducting axial strain-controlled tests. As-received plates were deformed by rolling with reduction ratios of 10 and 30%, respectively. A triangular waveform with a constant frequency of 1 Hz was employed for low cycle fatigue test at the strain amplitudes in the range of ${\pm}0.4{\sim}{\pm}0.6$ pct. The results showed that low-cycle fatigue life was strongly dependent on the amount of pre-strain as well as the strain amplitude. Increasing the amount of prestrain, the number of reversals to failure was significantly decreased at high strain amplitudes, but the effect was negilgible at low strain amplitudes. A new model for predicting fatigue life of pre-strained body has been devised adding a correction term of ${\Delta}E_{pre-strain}$ to the energy-based fatigue damage parameter.

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