• 제목/요약/키워드: Pressure reducing valve

검색결과 92건 처리시간 0.021초

에너지 절약형 공기압 제어시스템 특성해석

  • 박재범;김동수;김형의;김기홍;염만오
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 1994년도 추계학술대회 논문집
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    • pp.635-641
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    • 1994
  • Recently, Improving the energy efficiency of a pneumatic system and reducing the consumption of compressed air were a concern of scholars at domestic and abroad. The using fields of a pneumatic system are widely used in factory automation of manufacturing line, chemical factories with explosiveness danger and petroleum industries etc. In particular, Pneumatic cylinder is applied to feeding work of workpiece, jig tools and press mechanism, reciprocation and rotary motion with rack and pinion. In this study, The experimental apparatus consisted to pneumatic cylinder, dual supply pressure regulator and solenoid valve. The dual supply pressure regulator connected to outlet port of solenoid valve. The supply pressure (4.5kgf/cm$\^$2/) of compressed air goes into the rodless chamber 1 to drive the pistion rod forward which is named working stage. The supply pressure(2kgf/cm$\^$2/) of compressed air goes into the rod chamber 2 to drive the piston rod backward which is named no-working stage. Accordingly, The research results of this study can be obtained to Energy-Saving Effects of the compressed air about 35%.

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전자비례감압밸브를 이용한 가변용량형 유압펌프의 다기능 제어 (Multi-function Control of Hydraulic Variable Displacement Pump with EPPR Valve)

  • 정동수;김형의;강이석
    • 한국자동차공학회논문집
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    • 제14권6호
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    • pp.160-170
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    • 2006
  • If hydraulic pump controlled by mechanical type regulator has more than one control function, the construction of regulator will be very complicated and control performance falls drastically. It is difficult to have more than one control function for hydraulic pump controlled by electronic type hydraulic valve due to the inconsistency of controllers. This paper proposes a multi-function control technique which controls continuously flow, pressure and power by using EPPR(Electronic Proportional Pressure Reducing) valve in swash plate type axial piston pump. Nonlinear mathematical model is developed from the continuity equation for the pressurized control volume and the torque balance for the swash plate motion. To simplify the model we make the linear state equation by differentiating the nonlinear model. A reaction spring is installed in servo cylinder to secure the stability of the control system. We analyze the stability and disturbance by using the state variable model. Finally, we review the control performances of flow, pressure and power by tests using PID controller.

PWM 제어 고속 온-오프 전자밸브에서 발생하는 압력맥동 저감 (Pressure Ripple Reduction in High Speed On-Off Solenoid Valves Driven by PWM Control)

  • 김도태;이상권
    • 유공압시스템학회논문집
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    • 제2권2호
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    • pp.8-13
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    • 2005
  • This paper investigates a fast, accurate and inexpensive hydraulic motor speed control system using high speed on-off solenoid valves. In order to retain the advantages of the two position valve and obtain better performance, the valves are operated by pulse width modulation(PWM) control. PWM signal is generated from a LabWIEW program in microcomputer in order to set up various duty ratio and frequency of carrier wave in PWM signal with varying system parameters. As the results of experiments, the speed control of a hydraulic motor was successfully implemented using on-off solenoid valves. In order to attenuate the pressure ripple and speed variation due to discontinuously controlled flow through the on-off valves, a resonator hose fabricated for automobile power steering system was connected between the valve and a hydraulic motor. From experimental results obtained in the hydraulic motor system with a resonator hose, it was ascertained that the resonator hose showed excellent performances in reducing pressure ripple and motor speed variation.

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정압비례제어방식을 적용한 정압급수장치의 개발 (Development of a constant pressure feed system using a constant pressure proportional control mode)

  • 김주명;김광열;이건기
    • 한국정보통신학회논문지
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    • 제7권5호
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    • pp.1026-1031
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    • 2003
  • 자동 급수펌프는 압력스위치에 의해 운전 및 정지를 하게 된다. 따라서 수량 증감에 따른 펌프의 빈번한 운전 및 정지로 인해 지속적인 정격 및 정압 운전이 불가능하다. 또한 빈번한 작동으로 인해 지속적으로 일정한 압력을 얻을 수 없으며, 펌프의 소손과 에너지의 낭비가 심한 단점을 가지고 있다. 본 논문에서는 이러한 단점을 해결하고자 급수밸브, 유량센서, 제어장치로 구성되는 정압 급수장치를 설계 제작하였다. 급수밸브는 유출되는 물의 양과 관계없이 항상 일정한 양의 물을 유입하여 펌프의 부하를 줄이는 역할을 한다. 유량센서는 적외선 다이오드를 사용하여 유출되는 물의 양의 측정하며, 제어장치는 8 비트 마이크로프로세서를 이용하여 설계하였으며, 특별한 제어 알고리듬에 의해 펌프의 운전과 정지를 제어하게 하였다. 본 논문에서 개발한 장치는 토출 압력이 일정하게 유지되고 펌프의 작동 및 정지 동작이 부드럽게 이루어지며, 펌프의 지속적인 정압운전이 가능하므로 기존의 단점을 보완하는 장치로 사료된다.

박용디젤기관 밸브기구용 캠-롤러 사이의 탄성유체윤활해석 및 롤러 형상 수정에 관한 연구 (A Study on the Elastohydrodynanic Lubrication Analysis and the Modification of the Roller Profile in the Cam-Roller of the Valve Mechanism for a Marine Diesel Engine)

  • 구영필;강민호;이득우;조용주
    • 한국윤활학회:학술대회논문집
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    • 한국윤활학회 1999년도 제30회 추계학술대회
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    • pp.121-128
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    • 1999
  • In this study, a numerical procedure to analyze 3-dimensional unsteady elastohydrodynamic lubrication was developed. The procedure was applied to the actual cam and roller follower of the valve mechanism for a marine diesel engine. The pressure distribution between the cam and roller follower was calculated for the several cam rotating angles. The pressure spike is shown near the roller edge and it is getting higher as the external load is increased. The roller profile for reducing the pressure spike was suggested by the Hertzian contact analysis.

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가솔린기관의 밸브트레인 시스템 마찰력측정 시스템개발 (Development of Valve Train Friction Force Measuring System in Gasoline Engine)

  • 윤정의;이만희;김재석
    • 한국윤활학회:학술대회논문집
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    • 한국윤활학회 1998년도 제28회 추계학술대회
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    • pp.75-81
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    • 1998
  • It is very important to evaluate the friction force of valve train system in the aspect of reducing friction loss of engine. To this end, we have developed measuring system of friction force of engine valve train system. There were two major factors in the process of development of it. One was it had to accurately measure the friction force up to 3500 Crpm without any problems such as mechanical vibration, electrical noise and so on. The other was it also had to simulate real engine conditions such as Crpm, oil temperature, oil pressure and oil aeration including effect of belt drive system. In this paper we have introduced the process of development of it based on test results, and also analysis process of measured data.

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유압 브레이커의 자동타격력 제어기구 설계에 관한 연구 (A Study on the Automatic Impact Force Control Mechanism Design for the Hydraulic)

  • 강영기;장주섭
    • 드라이브 ㆍ 컨트롤
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    • 제19권3호
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    • pp.1-8
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    • 2022
  • In this paper, the design of automatic impact force control mechanism of hydraulic breaker was studied. The control mechanism uses the change of piston upper chamber pressure, when the hydraulic breaker impacts various strength rock. The piston stroke is controlled by rock strength sensing valve, piston stroke switching valve, and piston control valve. It is imperative to denote the area of each valve section, the spring constant of the spring. It provides convenience to users by automatically adjusting the appropriate striking force, according to the strength of the rock. Additionally, by increasing work productivity, it can contribute to reducing greenhouse gas emissions due to fuel efficiency reduction.

캐비테이션 억제를 위한 감압밸브의 유로 형상에 관한 연구 (Study of the geometry of the flow path of a Pressure Reducing Valve to Suppress the Cavitations)

  • 박우철;김일겸
    • 한국산학기술학회논문지
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    • 제16권1호
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    • pp.50-55
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    • 2015
  • 본 연구에서는 공동 주택의 수전 개방 조건에서, 감압밸브 내부 오리피스 형상이 캐비테이션 발생에 미치는 영향에 대하여 살펴보았다. 이를 위하여 감압밸브 내부의 유로형상을 9가지 유형으로 구별하여 제시하고, 3차원 유한해석 코드인 ANSYS CFX를 사용하여 감압밸브 내의 유동해석을 수행하였다. 급격한 단면 변화가 일어나는 오리피스에서 최저 압력과 최대 속도가 발생하였다. 최대속도가 존재하는 부위에서 0 이상 증기체적비를 나타내어 캐비테이션이 발생함을 확인하였다. 유로 길이가 긴 형상에 비하여 돌연 확대관 형상의 모델에서 유체의 최대 속도가 낮게 나타났다. 돌연확대관 형상의 경우에는 매우 작은 증기체적비를 나타내고 있으며, 돌연확대의 정도가 클수록 증기체적비는 낮게 나타났다. 따라서 감압밸브의 케비테이션 발생을 방지하기 위해서는 돌연확대의 형상을 갖도록 설계하는 것이 타당하다고 판단된다.

굴삭기 IMV용 비례전자밸브의 동특성 (Dynamic Characteristics of Electro-hydraulic Proportional Valve for an Independent Metering Valve of Excavator)

  • 강창남;윤소남;정황훈;김문곤
    • 드라이브 ㆍ 컨트롤
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    • 제15권2호
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    • pp.46-51
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    • 2018
  • Many research studies have been carried out related to saving energy and environmental pollution in the field of construction machinery. The best solution for reducing the related environmental pollution is to reduce fuel consumption by upgrading the energy efficiency of machinery used in this field. An efficiency upgrade in the field of construction machinery would mean minimizing the pressure loss in hydraulic pipe lines or achieving optimal operating conditions while responding to a load. One way to achieve this is to make an equivalent circuit, like an electrohydrostatic actuator, or to improve the spool type valve using the 4/3 way method. This study deals with an electrohydraulic proportional flow control valve. SimulationX software is used as a simulation tool for analyzing the dynamic characteristics. The analysis results, including the performance and characteristics of design parameters, are discussed and the validity of the theoretical analysis is also evaluated.