• 제목/요약/키워드: Pressed ceramic

검색결과 208건 처리시간 0.026초

가압소결한 질화규소의 산화거동에 미치는 소결 첨가제의 영향 (Effect of Sintering Additives on the Oxidation Behavior of Hot Pressed Silicon Nitride)

  • 최헌진;김영욱;이준근
    • 한국세라믹학회지
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    • 제31권7호
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    • pp.777-783
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    • 1994
  • Oxidation behavior of hot-pressed silicon nitride ceramics with various sintering additives has been investigated. The weight gain of each specimens has shown in the range of 0.11 mg/$\textrm{cm}^2$ ~3.4 mg/$\textrm{cm}^2$ at 140$0^{\circ}C$ for 192 h and eleven compositions have shown good oxidation resistance with the weight gain below 0.5 mg/$\textrm{cm}^2$. The oxidation rate has been shown to obey the parabolic rate law and the oxidized surface has consisted of $\alpha$-cristobalite and M2Si2O7 or MSiO3 (M=rare earth or transition metals) phase. The oxidation rate of each specimens has related to the eutectic temperature between additive oxide and SiO2, and ionic radius of additive oxides, respectively. From the above results, it could be concluded that the oxidation behavior of hot pressed silicon nitride is dominated by the high temperature properties of grain boundary glassy phase and the high temperature properties of grain boundary glassy phase are affected by the ionic radius of additive oxides.

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Hot Pressing에 의한 $Si_3N_4-SiC$ 나노복합체의 제조 (Fabrication of $Si_3N_4-SiC$ Nanocomposites by Hot Pressing)

  • 김성현;김인술;박홍채;오기동
    • 한국세라믹학회지
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    • 제31권9호
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    • pp.1021-1029
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    • 1994
  • SiC ultrafine particles of 1, 10, 20 and 30 vol% were dispersed in $\alpha$-Si3N4 matrix and hot-pressed under the condition of 30 MPa at 1800 and 190$0^{\circ}C$ respectively. Physical, mechanical properties and microstructures of sintered Si3N4-SiC nanocomposites were investigated. Flexural strength and density of Si3N4-10 vol% SiC nanocomposites hot-pressed at 190$0^{\circ}C$ represented the 1002 MPa and 97.9%T.D respectively, and it was confirmed as a remarkable improvement of 67% compared to Si3N4 monolith. Fracture toughness was shown as 7.2 MPa.m1/2 when the same composition was hot pressed at 180$0^{\circ}C$. This effect was supposed to be due to the improvement of microstructure by the adequate suppression of the excessive growth of Si3N4 grain with SiC nano-particles.

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알루미나의 성형밀도가 소성밀도에 미치는 영향 (The Effect of Pressed Density on Fired Density of Alumina Compacts)

  • 김해두
    • 한국세라믹학회지
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    • 제19권2호
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    • pp.115-120
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    • 1982
  • 본 논문은 알루미나의 초기 성형밀도가 소결후 소결밀도에 미치는 영향에 대한 것이다. 실험에서는 두가지의 Reactive alumina powder (ALCOA A-16, A-17)를 사용하였으며, 넓은 범위의 성형밀도를 얻기 위하여 낮은 성형압을 가할 수 있는 기계적으로 작동하는 press와, 높은 성형압을 가할 수 있는 유압식 press를 사용하여, 이론밀도의 35%에서 65% 범위의 시편들 (A-16 alumina powder)과 46%에서 66% 범위의 시편들 (A-17 alumina powder)을 준비하였다. 성형밀도를 Log (성형압)에 대해 plot해 A-16과 A-17 alumina powder들에 대한 Compaction mechanism이 추론되었다. 1350, 1450, 155$0^{\circ}C$에서 소결하여 밀도증가량 ($D_T$-$D_P$)을 상대 성형밀도($D_P$/$D_T$) 에 대해 plot해 Ford가 제안한 두 변수 사이의 포물선 관계가 잘 성립 함을 보였다.

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반복 사용된 IPS Empress 2의 굽힘강도와 색변화에 관한 연구 (FLEXURE STRENGTH AND COLOR CHANGE OF REUSED IPS EMPRESS 2)

  • 송영국;김유리;김성훈;안희영;진태호
    • 대한치과보철학회지
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    • 제41권1호
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    • pp.71-80
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    • 2003
  • Development of new ceramic and esthetic need of patient increased the use of ceramic restorations. The purpose of this study was to confirm the possibility of recycling for IPS Empress2 which has a lot of advantages in esthetics. 1st, 2nd and 3rd pressed disc-shaped($10{\times}1.5mm$) IPS Empress 2 specimens were made with IPS Empress ingot(shade 200, Ivoclar, Liechtenstein) and pressing furnace(IPS Empress EP 500, Ivoclar, Liechtenstein). Flexure strength was measured with universal testing machine(Zwick 145641, Zwick, Germany), and color change and staining resistance of specimens were evaluated with colorimeter (Model TC-6FX, Tokyo Denshoku Co., Japan). The followings were drawn from this study : 1. Flexure strength of the 1st, the 2nd, and the 3rd pressed specimens showed 236.78 MPa. 247.16MPa, and 220.72MPa, respectively. Flexure strength of the 2nd pressed specimens was higher than others, but there's no statistical difference between them. 2. The color difference between the 1st and the 2nd pressed specimens was 3.25, and that between the 1st and the 3rd pressed specimens was 3.63(P<0.05). 3. The color change after staining of the 1st, the 2nd. and the 3rd pressed specimens were 1.43, 2.64, and 1.45, respectively. In this study, reused IPS Empress 2 specimens showed insignificant change of flexure strength and stain resistance, but they showed some color change according to reuse. From this results, the limited possibility of reuse for IPS Empress 2 could be considered.

열전지 음극재용 Li-Si 원료의 성형성에 미치는 입자크기와 바인더첨가 효과 (Effects of Particle Size and Binder Phase Addition on Formability of Li-Si Alloy Powder for Thermal Battery Anode)

  • 류성수;김희식;김성원;김형태;정해원;이성민
    • 한국분말재료학회지
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    • 제21권5호
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    • pp.331-337
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    • 2014
  • The effects of particle size of Li-Si alloy and LiCl-KCl addition as a binder phase for raw material of anode were investigated on the formability of the thermal battery anode. The formability was evaluated with respect to filling density, tap density, compaction density, spring-back and compressive strength. With increasing particle size of Li-Si alloy powder, densities increased while spring-back and compressive strength decreased. Since the small spring-back is beneficial to avoiding breakage of pressed compacts, larger particles might be more suitable for anode forming. The increasing amount of LiCl-KCl binder phase contributed to reducing spring-back, improving the formability of anode powder too. The control of particle size also seems to be helpful to get double pressed pellets, which consisted of two layer of anode and electrolyte.

주입선 설계에 따른 Heat-pressed ceramic의 파절강도에 관한 연구 (A STUDY ON THE FLEXURAL STRENGH OF HEAT-PRESSED CERAMICS ACCORDING TO SPRUE DESIGNS)

  • 오상천;동진근
    • 대한치과보철학회지
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    • 제35권1호
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    • pp.130-143
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    • 1997
  • A heat-pressed technique(IPS-Empress, Ivoclar) has been described to construct single unit crown, inlay/onlay and veneers using a partially pre-cerammed and pre-colored glass-leucite ingot that has the greateast strength by the combination of heat-pressed procedure through the smalldiameter sprue and heat treatment procedure. The purpose of this study was to evaluate the flexure strength of a heat-pressed ceramic material(IPS-Empress) without simulated firing treatments according to pontic designs. Two groups of 9 disks(1.4mm thick, 14mm in diameter) each using two types of sprues with different diameters($({\Phi}2.8\;,{\Phi}1.8)$) and numbers were prepared. The specimens were mounted in the testing jig. The flexural strengths were determined, by means of the bi-axial bending test, by loading the center of disk to failure using a universal testing machine(Zwick 145141, Zwick, Germany) at a cross-head speed of 1.0 mm/min. The means flexural strength value of one group using a sprue with ${\Phi}2.8$ was $140.4{\pm}8.0Mpa$. That of the other group using two sprues with ${\Phi}1.8$ was $151.8{\pm}10.3Mpa$. After analysis, results showed that there was a statistical difference between groups(t=2.33m p<0.05). No clnical implications were drawn from these data because of absence of simulated firing treatment.

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도재용착용 비귀금속과 열가압성형도재의 전단결합강도 연구 (A Study on Shear Bond Strength of Heat Press Ceramic to Non Precious Porcelain Metal)

  • 김성수;김욱태;이명곤
    • 대한치과기공학회지
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    • 제33권1호
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    • pp.37-45
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    • 2011
  • Purpose: Heat pressed ceramics, used for all ceramic restorations, have the additional advantage of being technically less change through using of the lost-wax technique. Conceptually, combining the ceramic with the clinically proven reinforcing ability of a metal framework would be advantageous; however, cause of mismatching of fusion between ceramics and metal frameworks which from differences of casting temperature and coefficient of thermal expansion, pressed ceramics could not be used with a metal framework. The purpose of this study was to compare shear bond strength of press-to metal ceramic to porcelain fused non precious metal and feldspatic porcelain fused non precious metal. Methods: The 30 metal specimens were casted in a porcelain fused non precious metal nickel-chromium alloy. They were divided into 3 groups by surface treatment and applied ceramic: $125{\mu}m$ aluminium oxide sandblasting and veneered feldspatic porcelain (group FP), $125{\mu}m$ aluminium oxide sandblasting and had press-to-metal ceramic applied (group PC), porcelain bonder (gold bonder) fused on surface of metal specimens and had press-to-metal ceramic applied (group PCG). In each group 10 metal specimens were used. The press-to-metal ceramic applied 20 specimens had ash-free wax pattern applied, the metal-wax complexes invested, and were pressed with heat press ceramic. All specimens were subjected to shear bond strength test at a crosshead speed of 1.0 mm/min. Results: The results of measured in Mean SD and data were analyzed by one-way AVOVA (p= .05) and Tukey HSD test (p= .05).: group FP $16.090{\pm}1.841$ MPa, group PC $12.620{\pm}1.8256$ MPa, group PCG $10.920{\pm}0.9283$, significant differences between all groups (p < .05). Significant differences were found in each between group FP and group PC, group FP and group PCG (p < .05). Conclusion: The shear bond strength of press-to-metal ceramic to porcelain fused non precious metal was described higher in unused gold bonder group than used gold bonder groups.

코디어라이트-SiC위스커 복합재료에서 측정방법에 따른 파괴인성치의 변화 (Influence of Testing Method on the Fracture Toughness of Cordierite-SiC Whisker Ceramic Composites)

  • 강대갑
    • 한국세라믹학회지
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    • 제24권4호
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    • pp.313-320
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    • 1987
  • Fracture toughness of hot pressed cordierite-SiC whisker ceramic composites contained up to 40vol.% SiC whiskers were determined by using the indentation crack length(IC), indentation strengthin-bending(IS), and single-edge notched-beam(SENB) methods. The results were compared to stress intensity factor, KB, at the crack branching boundary measured by using the mirror zone radius (MZ) method. IS method seems to provide a more reasonable estimation of fracture toughness than other methods for these composites.

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이중 기공구조를 갖는 다공질체의 제조 (Fabrication of Double-layered Porous Materials)

  • 윤중열;김해두;박천홍
    • 한국세라믹학회지
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    • 제39권10호
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    • pp.919-927
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    • 2002
  • 표면층과 내부간의 기공구조가 다른 다공질체를 제조하기 위해 입자크기가 다른 두 종류의 분체를 이용하여 다공질 성형체를 제조하였다. 두 층간의 소결 수축율을 동일하게 제어하기 위해 성형밀도 변화에 따른 소결밀도 변화를 예측할 수 있는 Ford's equation을 도입하여 소결 수축율을 동일한 조건을 구하였다. 제조된 다공질체는 미세구조와 통기도를 조사함으로서 기공의 이중 구조화 여부를 평가하였다. SEM 관찰결과 기공크기가 다른 두 층으로 구성되어 있는 것을 확인하였다. 각 층의 통기도는 출발 입자크기와 기공율이 클수록 증가하였으며, 이중 기공구조를 갖는 시편의 통기도는 기공크기가 작은 층의 특성에 의존하였다.