• Title/Summary/Keyword: Presintered $Al_2O_3$ Ceramics

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Machinability of Presintered $Al_2O_3$ ceramics (알루미나 세라믹 예비소결제의 피절삭성)

  • Kim, Sung-Chung;Lee, Jae-Woo
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.21 no.6
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    • pp.1002-1012
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    • 1997
  • When the presintered ceramics are machined with ceramic tool, the tool life becomes extremely short. The CBN tool exhibits the best performance in dry machining of the ceramics presintered at $1450^{\circ}C$ among all cutting tests. The roughness of the machined surface of the ceramics presintered below $1350^{\circ}C$ is smaller than that of the ceramics presintered at $1450^{\circ}C$ While the performance of the cemented carbide and CBN tools is better in dry than in wet machining, the diamond tool shows adverse tendency. The tool life is not affected by the feed rate and depth of cut. During the following full-sintering after the machining of the presintered ceramics, the surface roughness decreases up to 62%. The finished surface in machining the presintered ceramics is much better than that in machining the full-sintered ceramic.

Glass-alumina Composites Prepared by Melt-infiltration: Ⅰ. Effect of Alumina Particle Size (용융침투법으로 제조한 유리-알루미나 복합체: Ⅰ. 알루미나 입도 효과)

  • Lee, Deuk-Yong;Jang, Ju-Woong;Kim, Dae-Joon;Park, Il-Seok;Lee, Jun-Kwang;Lee, Myung-Hyun;Kim, Bae-Yeon
    • Journal of the Korean Ceramic Society
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    • v.38 no.9
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    • pp.799-805
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    • 2001
  • Two commercial alumina powders having different particle size of $0.5{\mu}m$ and 3${\mu}$m were presintered at 1120$^{\circ}$C for 2h and then lanthanum aluminosilicate glass was infiltrated at 1100$^{\circ}$C for up to 4h to obtain the densified glass-alumina composites. The effect of alumina particle size on packing factor, microstructure, wetting, porosity and pore size, and mechanical properties of the composite was investigated. The optimum mechanical properties and compaction behavior were observed for the 3${\mu}$m alumina particle dispersed composite. The 3${\mu}$m alumina particle size and distribution for he preform were within 0.1 to 48${\mu}$m and bimodal and random orientation. The strength and the fracture toughness of the composite having 3${\mu}$m alumina particles were 519MPa and $4.5MPa{\cdot}m^{1/2}$, respectively.

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Glass-alumina Composites Prepared by Melt-infiltration: II. Kinetic Studies (용융침투법으로 제조한 유리-알루미나 복합체: II. Kinetic 연구)

  • Lee, Deuk-Yong;Jang, Joo-Wung;Lee, Myung-Hyun;Lee, Jun-Kwang;Kim, Dae-Joon;Park, Il-Seok
    • Journal of the Korean Ceramic Society
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    • v.39 no.2
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    • pp.145-152
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    • 2002
  • Four commercial alumina powders having different particle size of $0.5{\mu}m,\;2.8{\mu}m,\;12{\mu}m,\;and\;45{\mu}m$ were presintered at 1120$^{\circ}C$ for 2h and then lanthanum aluminosilicate glass was infiltrated at 1100$^{\circ}C$ for 2h in the interval of 0.1h to investigate the penetration kinetic of the glass into the alumina preforms. The infiltration distance is parabolic with respect to time as described by the Washburn equation and the penetration rate constant, K, increases with raising the alumina particle size. The strength of glass-alumina composites increases as the alumina particle size reaches to 2.8${\mu}m$ due to the increase in packing, however, decreases with further increasing the alumina particle size. The fracture toughness of the composites rises with increasing the alumina particle size due to the crack bowing and the interaction between crack and alumina particles.