• 제목/요약/키워드: Prepreg

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Mechanical Properties and Fracture Behavior of Cylindrical Shell Type for Unidirectional CFRP Composite Material under Tension Load (원통형 셀 구조를 갖는 한방향 CFRP 적층 복합재료의 정적인장파괴거동)

  • 오환섭
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 1998.10a
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    • pp.273-278
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    • 1998
  • In this paper, basic micro-mechanical properties of unidirectional CFRP composite shell such as bonding strength, fiber volume fraction and void fraction are measured and tensile strength test is performed with a fixture. And then fracture surfaces are observed by SEM. In case of basic micro-mechanical properties, bonding strength is reduce with decreasing of radius of each ply in a shell for the effect of residual stress, fiber volume fraction is smaller than plate, and void fraction is vise versa. For these reason, tensile strength of shell is smaller than plate fabricated with same prepreg. For failure mode shell has many splitted part along its length, and it is assumed that this phenomenon is caused by the difference of bonding strength for residual stress.

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Tensile Properties of Plain Weave Glass Fabric Reinforced Epoxy Resin Laminates at Low Temperatures (평직유리섬유 강화 에폭시 적층판의 저온 인장 특성)

  • Kim, Yon-Jig
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.32 no.9
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    • pp.788-795
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    • 2008
  • To understand the tensile behaviors of GFRP at low temperature, three types of specimen have been used in this study. Tensile properties and fracture mechanisms for three orthogonal orientations of plain weave glass fabric reinforced epoxy resin laminate were investigated at temperature range of about -30 to $15^{\circ}C$. The tensile properties of axial and edge type specimen decrease slightly with decreasing temperature to $-20^{\circ}C$. However, at $-30^{\circ}C$ the decreases in the tensile properties increased considerably. Below $-20^{\circ}C$, thickness type specimen showed a marked decreases in the tensile properties. It was obvious that the fracture manner of thickness type specimen was adhesive failure at above $-10^{\circ}C$ and a mixed adhesive and cohesive failure at below $-20^{\circ}C$.

AKM 축소형 복합재 연소관 개발 I

  • 이원복
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 1999.10a
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    • pp.19-19
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    • 1999
  • KSR 3단 AKM Motor Case를 개발하기 위해 추진기관 경량화에 가장 유리하고 비강도 및 비강성이 뛰어난 복합재 연소관을 고려하여 직경 300mm급의 축소형 모델을 선행 개발하였다. Netting 이론에 의해 연소관 두께를 결정하고 체적을 최소화 하기 위해 구형으로 연소관 형상을 설계하였다. 연소관을 제작하기 위한 맨드렐은 분리, 조립식으로 설계, 적용하였고 연소관 기밀 유지 및 추진기관 연소시 연소관을 보호하기 위한 삭마성 재료로 EPDM base의 고무 내열재 조성을 개발하였다. 고무 내열재는 맨드렐 위에 적층하고 Vacuum bagging 상태로 Autoclave에서 가황하여 적용하였다. 국내 최초로 Prepreg를 사용하는 Dry process로 고무 내열재가 적층된 맨드렐 위에 Winding하고, Vacuum bagging 상태에서 경화하여 연소관을 제작하였으며, 이 때 사용한 Carbor/Epoxy Perpreg 재료의 기계적 성질 및 열특성 시험을 병행하였다. 제작된 연소관은 수압 시험을 통하여 구조적 안정성을 입증하였고, NDT 검사를 통해 재료간 계면 상태를 분석하였다. 시험이 끝난 연소관은 향후 점화기 개발을 위하여 점화제 종류 및 약량을 변경하여 점화 시험을 수행하여 점화기 개발을 위한 기초 데이터를 확보하였다.

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A Study on Sliding Shear(Mode II) Delamination of Woven Fabric composites for Carbody Structure (차체 구조용 섬유직물 복합재의 평면 전단(mode II) 층간분리 거동에 대한 시험적 연구)

  • Kim, Seung-Chul;Kim, Jung-Seok;Yoon, Hyuk-Jin;Seo, Sung-Il
    • Proceedings of the KSR Conference
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    • 2010.06a
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    • pp.557-563
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    • 2010
  • Mode II interlaminar fracture toughness was measured and fractured surfaces were observed of carbon/epoxy and glass/epoxy woven fabric composites for carbody structure. Woven fabric carbon/epoxy and glass/epoxy composites that made with prepreg and epoxy resin(RS1222) are used in carbody structure of Korean tilting train(TTX) and low floor bus. ENF(End Notched Flexure) specimens having $120mm{\times}20m{\times}5mm$ shape and 35mm initial crack were made with each composites and three point bending tests according to ASTM D790 were conducted for these specimens. Crack lengths in tests were recorded using optical microscope and digital camcorder. NL(Non Linear), 5% offset and Max. load points in load -displacement curves were checked and mode II interlaminar fracture toughness of these points were calculated and compared. Fractured surfaces of specimens were observed using optical microscope and mode II delamination behavior of each composites was discussed.

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Optimal Design of Stiffened Laminated Composite Cylindrical Panel with Various Types of Stiffeners (다양한 형태의 보강재로 보강된 원통형패널의 최적설계)

  • Lee Jong-Sun;Won Chong-Jin
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.15 no.2
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    • pp.10-15
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    • 2006
  • The optimal design for stiffened laminated composite cylindrical panels under axial compression was studied using linear and nonlinear deformation theories by finite difference energy methods. Various panel structures was made from Carbon/Epoxy USN125 prepreg and considered 3 types stiffeners. Optimal design analyses of panel structure are carried out by the nonlinear search optimizer, ADS. This optimal design results are compared to the FEM result using ANSYS.

Buckling Behavior of Stiffened Laminated Composite Laminated Composite Cylindrical Panel (보강된 복합적층 원통형패널의 좌굴거동)

  • 원종진
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2000.04a
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    • pp.549-554
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    • 2000
  • In this study, using linear and nonlinear deformation theories and by closed-form analysis and finite difference energy methods, respectively, various buckling load factors are obtained for stiffened laminated composite cylindrical panels with rectangular type longitudinal stiffeners and various longitudinal length to radius ratios, which are made from Carbon/Epoxy USN150 prepreg and are simply-supported on four edges under uniaxial compression, and then for them, buckling behavior design analyses are carried out by the nonlinear search optimizer, ADS

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Mechanical Behavior of Laminated Composites Using Scrim Prepregs for Fishing Rods (낚싯대 제조용 스크림 프리프레그 적층복합재료의 기계적 거동)

  • 정성균;정성교
    • Composites Research
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    • v.12 no.5
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    • pp.80-86
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    • 1999
  • Mechanical characteristics of composite laminates and cylindrical shell using scrim of glass scrim are evaluated in this paper. Composite laminates and cylindrical shells are made by inserting carbon scrim or glass scrim between layers. The mechanical properties are routinely characterized by ASTM stands. Experimental results show that the mechanical properties of UD prepreg in the transverse direction are highly improved by inderting scrims between layers.

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Mechanical characteristics of laminated composites using hybrid prepreg (하이브리드 프리프레그를 사용한 적층복합재료의 기계적 특성)

  • 정성교;정성균;임승규
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 1999.04a
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    • pp.189.1-192
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    • 1999
  • Mechanical characteristics of composite laminates with carbon tissue and glass scrim are evaluated in this paper. Composite laminates in USN125 group are made by inserting carbon tissue and glass scrim between layers. Consequently it was shown that mechanical characteristics of carbon fiber reinforced composite materials were improved by inserting carbon tissue.

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A Study on the Development of the Split-Type Carbon Composite Bicycle Frames (분할형 탄소복합재 자전거 프레임 개발에 관한 연구)

  • Park, Chan Gon;Choi, Young;Kang, Bong Yong;Kim, Eun Gyu
    • Journal of the Korean Society for Precision Engineering
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    • v.34 no.2
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    • pp.139-143
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    • 2017
  • Finite element analysis was performed for a split-type CFRP bicycle frame, which was designed to apply a compression molding process with carbon fiber prepreg for a conventional bicycle. An epoxy adhesive material for joining the frames was selected by the extent of stress at joint interfaces. The split-type bicycle frame was then formed and its weak parts examined by the boundary conditions according to reliability tests. The results verified the reliability of the bicycle frame after modification of these weak parts. The finished product was manufactured by using this developed split-type bicycle frame.

A Study on the Fatigue Behavior of ARALL and Manufacturing of ARALL Materials (ARALL재의 개발과 이의 파괴거동에 관한 연구)

  • 손세원;이두성;장정원;홍성희
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1996.11a
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    • pp.908-912
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    • 1996
  • FRMLs consist of thin sheets of high strength metal, which are laminated using a structural adhesive and high strength fibers. ARALL(Aramid-fiber Reinforced Aluminum alloy Laminates) of FRMLs is a new class of hybrid material. HERALL(Heracron Reinforced Aluminum Laminate) i.e. domestic ARALL is made of homemade aramid fibers, adhesives and adhesive technique. Domestic aramid fiber is Heracron manufactured by KOLON and domestic adhesive is epoxy resin manufactured by Han Kuk Fiber. In this study, Fatigue crack propagation behavior was examined in a 2024-T3 aluminum alloy/aramid-fiber epoxy 3/2 laminated composites, HERALL and ARAL $L^{ⓡ}$-2 LAMINATE comparing with 2024-T3 aluminum alloy. The extrinsic toughening mechanisms in HERALL and ARALL were examined, the crack bridging behavior of fibers was analyzed by new algorithm, which measures crack bridging stress, and the crack bridging zone length was measured.

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