• Title/Summary/Keyword: Prepreg

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Optimal design of the co-cured aluminum/composite double lap joint (탄소섬유/에폭시 복합재료-알루미늄 양면겹치기 동시경화 조인트의 최적설계)

  • Park Sang Wook;Kim Hak Sung;Lee Dai Gil
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2004.10a
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    • pp.78-82
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    • 2004
  • The co-cured joint has been widely used in joining process of composite structures due to its simple and easy manufacturing process. In this paper, the effect of stacking sequence of the carbon epoxy prepreg, bonding length and thickness of the aluminum plate on the static tensile load capability of the co-cured aluminum-composite double lap joint were experimentally investigated. From experimental results, the optimum EA ratios with respect to stacking sequence and bonding length of the co-cured joint were obtained, which may be useful for the joining of hybrid structures.

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A Study on Property of Thermoset Composite in FPS Process (FPS 공정에 의한 열경화성 복합재 유효성 검증 연구)

  • Kim J-H;Um M-K;Byun J-H;Lee S-K;Jeon Y-J
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2004.10a
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    • pp.241-245
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    • 2004
  • Among the various manufacturing processes of composites, the tape lay-up process of thermoset prepreg has many advantages compared to autoclave or hot press forming. It has a high potential to process automation and continuous fabrication .. Fiber placement developed as a logical combination of filament winding and automated tape placement to overcome some of the limitations of each manufacturing method. Fiber placement uses a compaction device to apply direct contact between the incoming materials in the fiber placement head and Heat is added to the materials at the nip point of the compaction roller. This paper will discuss property of thermoset composite as compaction and heat effect in Automated fiber placement

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Damping Characteristic of Silicone Rubber-Filled Honeycomb Sandwich Composite (Silicone Rubber-Filled 허니콤 샌드위치 복합재료의 댐핑 특성)

  • Joe Chee-Ryong;Hao Huang;Kim Dong-Uk
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2004.10a
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    • pp.290-293
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    • 2004
  • In this paper a new sandwich composite is developed by injection silicone rubber into the honeycomb core. This composite material is designed to have a improved damping performance. For verification damping tests were conducted to the specimens with different stacked USNl25 carbon/epoxy prepreg laminate facesheets, $[0/90]_{4s},\;[0/45-45/90]_{2s},\;[45/-45]_{4s}$. Frequency response, displacement response and damping ratio were checked and compared for the both groups of specimens, with and without rubber fillings. The experimental results provided a good agreement with our original material design concept.

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Manufacture of Short Fiber Prepreg using Electroflocking (Electroflocking을 이용한 단섬유 프리프레그 제조에 관한 연구)

  • Lim, S.H.;Lee, S.S.;Pak, M.;Kim, J.K.;Choe, C.R.;Kwon, S.J.
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2002.10a
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    • pp.288-291
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    • 2002
  • The carbon fiber or glass fiber reinforced prepregs were manufactured using electrostatic flocking technology. The powder of high density polyethylene was used as a matrix. The base film of polyethylene was prepared using a fluidized bed of polyethylene powder under the high electric field. We obtained HDPE film with uniform thickness of minimum $80\mu\textrm{m}$. And the fibers were aligned on the molten HDPE film by the electroflocking process. The short fibers with 1mm were easily electrically charged and aligned under the high electric field. The carbon fibers with high conductivity were elasily electrically charged than the glass fibers with low conductivity. So lower electric field was needed for the carbon fibers.

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A Study on the Evaluation of the properties change of Aircraft Composites Parts During Repair by Thermal Analysis Test (열분석시험을 통한 항공기 복합재료 부품의 수리 시 반복경화에 따른 물성변화 측정에 관한 연구)

  • 엄수현;이상언;한중원;김국진;김영식;김윤해
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2002.10a
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    • pp.33-37
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    • 2002
  • Recently, composites have been widely applied in the sporting goods, automobile, aerospace industry. As the use of advanced composites increase, specific techniques have been developed to repair damaged composite structures. In order to repair the damaged part, it is required that the material in the damaged area be removed first by utilizing the proper method, and prepreg be laid up in the area and cured under vacuum using the vacuum bagging materials. In curing process, either in an oven or autoclave is to be delamination can be occurred in the sound areas during and/or after the exposure to the elevated curing temperature in case that the repair process is repeated. Therefore, this study was conducted to evaluate the degree of degradation of properties of the cured parts and how it affects to the delamination phenomenon between laminated skin and honeycomb core.

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Dielectric Cure Monitoring for Glass/Polyester Prepreg Composites (유리섬유/폴리에스터 복합재료를 위한 유전 경화 모니터링)

  • Kim, Hyoung-Geun;Kim, Jin-Kook;Lee, Dai-Gil
    • Proceedings of the KSME Conference
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    • 2001.11a
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    • pp.797-803
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    • 2001
  • The on-line cure monitoring of fiber reinforced thermosetting resin matrix composite material was performed for the better quality and productivity during manufacturing. Since the dissipation factor measured by dielectrometry method is dependent on the degree of cure and temperature of resin, in this study, a new method to obtain the degree of cure during on-line cure monitoring for glass/polyester composites was developed by employing a combination function of the temperature and the dissipation factor. Two sensor signals from a K-type thermocouple and an interdigitated dielectric sensor were processed during curing process under various cure cycles. The DSC (Differential Scanning Calorimetry) data was also used for the reference of degree of cure.

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Optimal Design of Panel with Trapezoidal Type Stiffeners (사다리꼴 보강재를 활용한 패널의 최적설계)

  • 이종선
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.12 no.6
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    • pp.71-76
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    • 2003
  • Optimal design of panel with trapezoidal type stiffeners was studied using linear and nonlinear deformation theories. Also analysis method was using closed-form analysis and finite difference energy methods, respectively. Various bucking load factors are obatined for stiffened laminated composite panel with trapezoidal type stiffeners and various aspect ratios, which are made from Carbon/Epoxy USN 125 prepreg and are simply-supported on four edges under uniaxial compression. Optimal design analyses are carried out by the nonlinear search optimizer, ADS.

Biodegradable Starch-Based Resin Reinforced with Continuous Mineral Fibres-Processing, Characterisation and Mechanical Properties

  • Wittek, Thomas;Tanimoto, Toshio
    • Advanced Composite Materials
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    • v.18 no.2
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    • pp.167-185
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    • 2009
  • Environmental problems caused by extensive use of polymeric materials arise mainly due to lack of landfill space and depletion of finite natural resources of fossil raw materials like petroleum or natural gas. The substitution of synthetic petroleum-based resins with natural biodegradable resins appears to be one appropriate measure to remedy the above-mentioned situation. This study presents the development of a composite that uses environmentally degradable starch-based resin as matrix and natural mineral basalt fibres as reinforcement, and investigates the fibre's and the composite's mechanical properties. The tensile strength of single basalt fibres was verified by means of single fibre tensile tests and statistically investigated by means of a Weibull analysis. Prepreg sheets were manufactured by means of a modified doctor blade system and hot power press. The sheets were used to manufacture specimens with fibre volume contents ranging from 33% to 61%. Specimens were tested for tensile strength, flexural strength and interlaminar shear strength. Composites manufactured during this study exhibited tensile and flexural strength of up to 517 MPa and 157 MPa, respectively.

Cure simulation and Consolidation for a Thick Glass/Epoxy Laminate (유리섬유/에폭시 후판 복합재료의 경화공정 및 압밀해석)

  • O, Je-Hun;Lee, Dae-Gil
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.24 no.11
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    • pp.2853-2865
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    • 2000
  • During the curing process of thick glass/epoxy laminates, a substantial amount of temperature lag and overshoot at the center of the laminates is usually experienced due to the large thickness and low thermal conductivity of the glass/epoxy composites. Also, it takes a longer time for full and uniform consolidation. In this work, temperature, degree of cure and consolidation of a 20 mm thick unidirectional glass/epoxy laminate were investigated using an experiment and a 3-dimentional numerical analysis. From the experimental and numerical results, it was found that the experimentally obtained temperature profile agreed well with the numerical one, and the cure cycle recommended by the prepreg manufacturer should be modified to prevent a temperature overshoot and to obtain full consolidation.

Fabrication and Its Evaluation of the Light-weight Composite Pallet Plank for an Assembly Line of LCD/PDP by using Honeycomb Sandwich Panel (하니컴 샌드위치 Panel을 이용한 LCD/PDP 생산 공정용 경량 고기능성 복합 신소재 파렛트 제조 및 그 특성 평가)

  • Kim, Yun-Hae;Choi, Byung-Geun;Son, Jin-Ho;Jo, Young-Dae;Eum, Soo-Hyun;Woo, Byung-Hun
    • Journal of Advanced Marine Engineering and Technology
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    • v.30 no.2
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    • pp.304-310
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    • 2006
  • A typical honeycomb sandwich panel consists of two thin, high-strength facings bonded to a thick, light-weight core. Each component by itself is relatively weak and flexible, but when it combined in a sandwich panel they produce a structure that is stiff, strong, and lightweight. To prove the suitability the honeycomb sandwich structure with prepreg, the mechanical properties of the skin materials and honeycomb sandwich structure were evaluated with the static strength tests. Accordingly, the honeycomb sandwich structure made by autoclave process is available for a panel on LCD/PDP assembly line.