• Title/Summary/Keyword: Preload

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A Fundamental Study on the Development of a Variable Preload Device Using Toggle Joint Mechanism (토글 조인트장치를 이용한 가변예압장치 개발을 위한 기초 연구)

  • Choi, Chi Hyuk;Cha, Na Hyeon;Lee, Choon Man
    • Journal of the Korean Society for Precision Engineering
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    • v.30 no.3
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    • pp.260-265
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    • 2013
  • To increase the machine accuracy by improving the stiffness of spindle bearings, preload was applied to the spindle bearings. The methods of fixed position preload, convertible preload, constant pressure preload, and variable preload are used to apply the preload to the spindle bearing. The previous studies performed by the author of this study were variable preload methods using rubber pressure and centrifugal force based on mechanical systems. This study proposed a toggle joint mechanism that could be applied to variable preload method using centrifugal force and rubber pressure to increase the preload. Also, a finite element analysis was conducted to predict the deformation of the rubber and change of the preload. And the analysis results showed that the preload by the device using rubber pressure only was increased by the toggle joint mechanism using rubber pressure.

A Basic Study on the Application of a Variable Preload Device using Rubber Pressure for High Speed Spindle Systems (고속스핀들의 고무압을 이용한 가변예압장치 실용화를 위한 기초연구)

  • Choi, Chi Hyuk;Sim, Min Seop;Lee, Choon Man
    • Journal of the Korean Society for Precision Engineering
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    • v.31 no.8
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    • pp.677-682
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    • 2014
  • One of the most important element technologies for achieving high-precision in machine tool spindle systems is preload technology for the bearing of spindle systems. Fixed position preload, constant pressure preload, conversion preload and variable preload methods have been applied for the spindle systems. In this study, a new variable preload method using centrifugal force and rubber pressure is used for reducing installation costs through simplifying its structure. The main objective of the work is the verification of the operability in a preload device using the rubber pressure by the finite element analysis. It is shown that the variable preload device proposed in this study is applicable to high speed machine tool spindles.

Preload effects on behaviour of FRP confined concrete: Experiment, mechanism and modified model

  • Cao, Vui Van
    • Advances in concrete construction
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    • v.9 no.6
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    • pp.597-610
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    • 2020
  • Stress-strain models of fibre reinforced polymer (FRP) confined concrete have been widely investigated; however, the existing load which is always supported by structures during the retrofitting phase, namely 'preload', has been neglected. Thus, preload effects should be clarified, providing insightful information for FRP retrofitting of structures with preload conditions. Towards this aim, experiments were performed for 27 cylinder concrete specimens with the diameter 150 mm and the height 300 mm. Three specimens were used to test the compressive strength of concrete to compute the preloads 20%, 30% and 40% of the average strength of these specimens. Other 24 specimens were divided into 2 groups; each group included 4 subgroups. Four subgroups were subjected to the above preloads and no preload, and were then wrapped by 2 FRP layers. Similar designation is applied to group 2, but wrapped by 3 FRP layers. All specimens were tested under axial compression to failure. Explosive failure is found to be the characteristic of specimens wrapped by FRP. Experimental results indicated that the preload decreases 12-13% the elastic and second stiffness of concrete specimens wrapped by 2 FRP layers. The stiffness reduction can be mitigated by the increase of FRP layers. Preload negligibly reduces the ultimate force and unclearly affects the ultimate displacement probably due to complicated cracks developed in concrete. A mechanism of preload effects is presented in the paper. Finally, to take into account preload effects, a modification of the widely used model of un-preload FRP confined concrete is proposed and the modified model demonstrated with a reasonable accuracy.

Multi-resolution bolt preload monitoring based on the acoustoelastic effect of ultrasonic guided waves

  • Fu, Ruili;Mao, Ruiwei;Yuan, Bo;Chen, Dongdong;Huo, Linsheng
    • Smart Structures and Systems
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    • v.30 no.5
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    • pp.513-520
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    • 2022
  • During the long-time service of a bolt, its preload may suffer slight perturbations or significant reductions. It is a dilemma to monitor preload changes at high resolution and full scale. Approaches for bolt preload monitoring with multi-resolution should be developed. In this paper, a simple and effective multi-resolution bolt preload monitoring approach using ultrasonic guided waves (UGW) is proposed. A linear relationship between the time-of-flight (TOF) variation of multi-reflected waves and preload is derived to theoretically reveal the multi-resolution properties of UGW. The variations of TOF before and after the slight preload perturbations are extracted by using a global evaluation method. Experimental results show that the signal-to-noise ratio (SNR) of the 1st, 2nd, and 3rd-reflected UGWs is larger than 20 dB. The resolution of the 2nd-reflected UGW is higher than that of the 1st-reflected UGW and lower than that of the 3rd-reflected UGW. The ultimate detectable resolutions of bolt preload (DRBP) of the 1st and 3th-reflected UGWs are 0.9% and 0.5%, respectively. By using the 1st and 3th-reflected guided waves, the bolt looseness with different degrees can be monitored simultaneously.

PROCEDURE FOR COMPUTER-AIDED PRELOAD SELECTION OF ENGINE CONNECTING-ROD BOLTS

  • Cho, S.S.;Chang, H.;Lee, K.W.
    • International Journal of Automotive Technology
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    • v.8 no.3
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    • pp.319-325
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    • 2007
  • Preload of critical engine bolts affects the performance and durability of engines. In modern engines that pursue higher power outputs and which are of lighter weight, it becomes more difficult to select an optimal target preload in consideration of various factors such as the role and structural characteristics of joint members, joint load, and fatigue durability of bolts and joint members. A procedure to select the bolt preload using computer-aided engineering technology, especially the finite element method, has been developed. The procedure is illustrated with connecting-rod bolts for which an appropriate preload is known. The selection criteria of target preload and the finite element modeling technique for connecting-rod bolts are also explained.

Feeding Characteristics of Ball Guide in High Speed Spindle's Bearing Preload Units (고속 주축 베어링용 예압장치의 볼 가이드 이송특성)

  • Lee, Chan-Hong
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.20 no.6
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    • pp.685-691
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    • 2011
  • The Bearing preload units are used for stable rotational movements of high speed spindles. The feeding mechanism of the preload unit is important to prevent overheat of bearings and to keep constant bearing load under thermal deformation of spindle unit. In this study, ball slide guide and ball bush as feeding mechanism of preload unit are selected. The maximum static friction force, radial stiffness and damping ratio of ball slide guide with ball load, ball number and ball size are widely investigated. In conclusion, the surface of ball slide guide must be heat treated to reduce static friction force. The number and size of ball are increased to control sensitive bearing preload force.

Bearing Pad Temperature Change Depending on the Preload of Vertical Journal Guide Bearing (수직형 저널 베어링에서 preload 변화에 따른 베어링 패드 온도 변화)

  • Kim, Jun-Sung;Kim, Du-Young;Kim, Dong-Kwan;Park, Sang-Ho
    • The KSFM Journal of Fluid Machinery
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    • v.12 no.6
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    • pp.33-40
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    • 2009
  • The temperature of vertical pump bearing metal in the pumped storage power plant has been high enough to shutdown the unit. Attempts such as decreasing the oil supply temperature, increasing the bearing oil gap etc. were performed to resolve the problem, but the issue was not resolved. Finally, the high bearing metal temperature was corrected by adjusting the bearing preload. The preload is formed by the oil wedge between the journal surface and bearing pad surface and the degree of preload is determined by the machined radial clearance, assembled radial clearance, rotor journal diameter etc. This paper focuses on the analysis of the preload depending on the bearing parameters and the result of the modification of the bearing following the analysis. The bearing metal temperature dropped as much as $20^{\circ}C$ which was similar as expected by software calculation. But the shaft vibration could increase when the assembled radial clearance is excessive. So, the adjustment of the bearing preload for the tilting pad type journal bearing should be carefully performed.

Thermal characteristics according to the preload and cooling conditions for the high frequency motor spindle with grease lubrication (그리스 윤활 고주파 모터 주축의 예압과 냉각에 따른 열특성)

  • 최대봉;김수태;정성훈;김용기
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2004.04a
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    • pp.439-444
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    • 2004
  • The important problem in high speed spindle is to reduce and minimize the thermal effect by motor and ball bearings. In this study. the effects of bearing preload and cooling for high speed spindle with high frequency motor are investigated. A high speed spindle is composed of angular contact ball bearings, high frequency motor, grease lubrication, oil jacket cooling, and so on. Heat generation of the bearing and the high frequency motor are estimated from the theoretical and experimental data. The thermal analyses of high speed spindle to minimize the thermal effect and maximize the cooling effect are carried out under the various cooling conditions and preload. Method of variable bearing preload and cooling can be useful to design the high speed motor spindle. The results show that the optimal preload and cooling are very effective to minimize the thermal displacement by motor and ball bearing.

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Effect of Preload on Running Accuracy of High Speed Spindle (고속 주축에 있어서의 예압력 변화가 회전정도에 미치는 영향)

  • 송창규;신영재
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.11 no.2
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    • pp.65-70
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    • 2002
  • The rotational performance off machine tool spindle has a direct influence upon the surface finish of the finished workpiece. This running accuracy of the spindle is improved by increasing preload on the bearings, while it results in higher temperature rise and larger thermal deformation. Therefore, finding the optimal preload condition for high speed spindle is very important factors in spindle motion. in spindle motion. In this study, the effect of the preload on the roundness accuracy has been examined at the different cutting conditions. Experiments were carried out to investigate the effects of the bearing preload on the running accuracy of high speed spindle which was supported by two angular contact bearings.

A Study on the dynamic characteristics of rotor systems supported by angular contact ball bearings with the axial displacement preload varied (각접촉 볼 베어링의 정위치 예압 변화에 따른 회전체 계 동특성 변화 연구)

  • 강중옥;홍성욱
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1997.10a
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    • pp.389-392
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    • 1997
  • This paper presents the dynamic analysis and experiment for rotor systems supported by angular contact ball bearings subjected to axial displacement preload. A dynamic software, which has been developed by the authors for the analysis of rotor systems supported by angular contact ball bearings, is used to simulate a uniform shaft system supported by two angular contact ball bearings with the axial displacement preload varied. Experiments are also performed to validate the simulation. An experimental system is constructed which consists of a uniform shaft, two bearings and a device for adjusting the axial displacement preload. Through a series of simulation and experiment, the dynamic characteristics of rotor systems with angular contact ball bearings subject to axial displacement preload are investigated.

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