• 제목/요약/키워드: Precision machine system

검색결과 1,250건 처리시간 0.022초

대상물 인식을 위한 지능센서 및 평가기법 개발 (Development Smart Sensor & Estimation Method to Recognize Materials)

  • 황성연;홍동표;정태진;김영문
    • 한국공작기계학회논문집
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    • 제15권3호
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    • pp.73-81
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    • 2006
  • This paper describes our primary study for a new method of recognizing materials, which is need for precision work system. This is a study of dynamic characteristics of smart sensors, new method$(R_{SAI})$ has the sensing ability of distinguishing materials. Experiment and analysis are executed for finding the proper dynamic sensing condition. First, we developed advanced smart sensor. We made smart sensors for experiment. The type of smart sensor is HH type. The smart sensor was developed for recognition of material. Second, we develop new estimation methods that have a sensing ability of distinguish materials. Dynamic characteristics of sensor are evaluated through new recognition index$(R_{SAI})$ that ratio of sensing ability index. Distinguish of object is executed with $R_{SAI}$ method relatively. We can use the $R_{SAI}$ method for finding materials. Applications of this method are finding abnormal condition of object (auto-manufacturing), feeling of object(medical product), robotics, safety diagnosis of structure, etc.

머시닝센터 장착형 2축 연마 로봇의 성능평가 (The Evaluation of Performance of 2-Axis Polishing Robot Attached to Machining Center)

  • 박준혁
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 2000년도 춘계학술대회논문집 - 한국공작기계학회
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    • pp.411-416
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    • 2000
  • Cutting process has been automated by progress of CNC and CAD/CAM, but polishing process has been depended on only experiential knowledge of expert. To automate the polishing process, a polishing robot with w degrees of freedom which is attached to a machining center with 3 degrees of freedom has been developed. This automatic polishing robot is able to keep the polishing tool normal on the curved surface of die to improve a performance of polishing. Polishing task for a curved surface die demands repetitive operation and high precision, but conventional control algorithm can not cope with the problem of disturbance such as a change of load. In this research, a new sliding mode control algorithm is applied to the robot. The signal compression method is used to identify polishing robot system. to obtain an effect of 5 degrees of freedom motion, a synchronization between the machining center and polishing robot is accomplished by using M code of machining center. And also a trajectory for polishing the curved surface die by 5 degrees of freedom motion, a synchronization between the machining center and polishing robot is accomplished by using M code of machining center. And also a trajectory for polishing the curved surface die by 5 axes machining center is divided into data of two types for 3 axes machining center and 2 axes polishing robot. To evaluate polishing performance of the robot. various experiments are carried out.

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전해드레싱연삭에서 숫돌주속과 표면거칠기의 관계 (Relationships between Wheel Velocity and Surface Roughness in the Electrolytic In-Process Dressing(ELID) Grinding)

  • 차명섭
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 2000년도 춘계학술대회논문집 - 한국공작기계학회
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    • pp.459-464
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    • 2000
  • In this paper, it verifies the relationships between wheel velocity and surface roughness with the mirror surface grinding using electrolytic in-process dressing (ELID). In the general, as wheel velocity is high, surface roughness is better on the base of grinding theory. However, the relationships between wheel velocity and surface roughness is undefined due to the effect of electro-chemical dressing and the characteristics of materials. According to above relationships, ELID grinding experiment is carried out by following the change of wheel velocity. As the result of this study, it is found that surface roughness is not better as linearly as the increase of wheel velocity, but the limit of wheel velocity exists according to the characteristics of materials. Also, in contradiction to the present trend of high wheel velocity of manufacturing system for high surface integrity, it is able to expected to the base on the development of new ultra precision grinding method with the practicality of mirror surface grinding using ELID grinding method.

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사출금형을 이용한 비구면 렌즈의 제조기술에 관한 연구 (A Study on the Manufacturing Technology of the Aspheric Lens using Injection Molding)

  • 최헌종;이석우;강은구
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2002년도 금형가공 심포지엄
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    • pp.76-83
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    • 2002
  • The injection molding of the plastic optics is basically same as the conventional molding except it requires very intricate control of all the molding processing parameters. In the plastic optics, the problem of injection molding is the shrinkage. The shrinkage must be removed and predicted. This shrinkage is becoming more important than any other problems in precision molding because it can affect the focal length of a lens or the total performance of the optical system. This study focused on avoiding the shrinkage that the mold design allows for the optics. In making mold, the surface accuracy(P-V) of the lower and lower mold are $0.201{\mu}m\;and\;0.434{\mu}m$ respectively. A surface roughness(Ra) is below $0.02{\mu}m$ due to selecting the appropriate tools and using the injection molding machine in high degree. In injection molding of the plastic lens, mold temperature, resine temperature and injecting pressure are important process parameters. Injection molding process is carried out according to varying mold temperature and injecting pressure. As a result P-V(peak to valley) of spheric lens is $3.478{\mu}m$ and that of aspheric lens is $1.786{\mu}m$.

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어휘정보와 시소러스에 기반한 스팸메일 필터링 (Spam-mail Filtering based on Lexical Information and Thesaurus)

  • 강신재;김종완
    • 한국산업정보학회논문지
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    • 제11권1호
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    • pp.13-20
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    • 2006
  • 본 연구에서는 어휘정보와 개념정보를 기반으로 스팸메일 필터링 시스템을 구축하였다. 스팸메일을 판별할 수 있는 정보를 두 가지로 구분하였는데, 확실한 정보군은 송신자 정보, URL, 그리고 최근 스팸 키워드 리스트이며, 덜 확실한 정보군은 메일 본문에서 추출한 단어목록과 개념코드이다. 먼저 확실한 정보군을 이용하여 스팸메일을 분류하고 그다음 덜 확실한 정보군을 이용하였다. 메일 본문에 포함된 어휘정보와 개념코드는 SVM 기계학습을 한 후 사용된다. 본 연구의 결과, 더 많은 어휘정보를 특징벡터로 사용하였을 때 스팸 정확률이 상승하였으며 추가로 개념코드를 특징벡터에 포함시켰을 때 스팸 재현율이 상승하였다.

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실험계획법에 의한 자동차용 러버실 금형가공을 위한 총형공구의 최적설계 (Optimum Design of Formed Tool for Die of Bearing Rubber Seal Using Design of Experiments)

  • 이여해;임표;이희관;양균의
    • 한국자동차공학회논문집
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    • 제15권4호
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    • pp.47-53
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    • 2007
  • A bearing is one of core parts in automobile. Rubber seal of the bearing is important to improve performance of bearing, formed by hot-press die of rubber seal for the intricate shape. In this study, formed tools are used to machine die of bearing rubber seal and the machining operation is classified into the several process of high precision. Design of experiments is used to optimize selection of the formed tools for the efficient machining of the hot-press die. The cutting force, tool wear and tool life are determined to characteristics. And, the clearance angle, the rake angle and the length cutting edge are considered as the major factors. Experiments are repeated to use one-way factorial design, and tool life is predicted by regression model.

고속가공을 위한 2단계 모션 제어 루프와 선독 알고리즘의 구현 (The Implement of 2-Step Motion Control Loop and Look Ahead Algorithm for a High Speed Machining)

  • 이철수;이제필
    • 한국생산제조학회지
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    • 제9권6호
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    • pp.71-81
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    • 2000
  • This paper describers a look ahead algorithm of PC-NC(personal computer numerical control). The algorithm is based on acceleration/deceleration before interpolation which doesn\`t include a command error and determines a feedrate value at the end point of each block(or start point of each block). The algorithm is represented as following; 1) calculating two maximum arrival feedrates(F$_1$,F$_2$) by an acceleration value, a command feedrate, and the distance of a NC block, 2) getting a tangent feedrate (F$_3$) of the adjacent blocks, 3) choosing a minimum value among these three feedrates, and 4) setting the value to a feedrate of a start point of the next block(or a end point of the previous block). The proposed look ahead algorithm was implemented and tested by using a commercial TROS(real time operation system) on the MS-Windows NT 4.0 in a PC platform. For interfacing to a machine, a counter board, a DAC board and a DIO board were used. The result of the algorithm increased a machining precision and a machining speed in many short blocks.

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DC 서보모터의 속도제어를 위한 GAs의 PID 계수조정에 관한 연구 (A Study on the PID Order tuning by GAs for Velocity Control of DC Servo Motor)

  • 박재형;김성곤;이상관
    • 한국정보통신학회논문지
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    • 제9권8호
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    • pp.1840-1846
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    • 2005
  • 본 논문에서는 유전 알고리즘을 사용하여 PID의 각 계수를 자동적으로 조정함으로써 DC 서보모터의 속도제어에 적용하였다. DC 서보모터는 산업현장 및 로봇분야에 널리 적용되고 있으며 적절한 제어성능을 얻기 위하여 많은 시행착오에 의한 다양한 제어방법이 사용되고 있다. 그러나 산업현장, 플랜트의 변화 및 외란에 강인한 제어알고리즘을 선택하기가 매우 어려우며 많은 시행착오를 통하여 원하는 계수값을 얻어 낼 수 있다. 따라서 본 논문에서는 이러한 문제점을 해결하고 DC 서보모터의 제어성능을 향상시키기 위하여 유전 알고리즘을 적용함으로써 우수한 응답특성을 얻을 수 있었다.

Two Layer Multiquadric-Biharmonic Artificial Neural Network for Area Quasigeoid Surface Approximation with GPS-Levelling Data

  • Deng, Xingsheng;Wang, Xinzhou
    • 한국항해항만학회:학술대회논문집
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    • 한국항해항만학회 2006년도 International Symposium on GPS/GNSS Vol.2
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    • pp.101-106
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    • 2006
  • The geoidal undulations are needed for determining the orthometric heights from the Global Positioning System GPS-derived ellipsoidal heights. There are several methods for geoidal undulation determination. The paper presents a method employing a simple architecture Two Layer Multiquadric-Biharmonic Artificial Neural Network (TLMB-ANN) to approximate an area of 4200 square kilometres quasigeoid surface with GPS-levelling data. Hardy’s Multiquadric-Biharmonic functions is used as the hidden layer neurons’ activation function and Levenberg-Marquardt algorithm is used to train the artificial neural network. In numerical examples five surfaces were compared: the gravimetric geometry hybrid quasigeoid, Support Vector Machine (SVM) model, Hybrid Fuzzy Neural Network (HFNN) model, Traditional Three Layer Artificial Neural Network (ANN) with tanh activation function and TLMB-ANN surface approximation. The effectiveness of TLMB-ANN surface approximation depends on the number of control points. If the number of well-distributed control points is sufficiently large, the results are similar with those obtained by gravity and geometry hybrid method. Importantly, TLMB-ANN surface approximation model possesses good extrapolation performance with high precision.

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MR fluid를 이용한 알루미늄 표면의 초정밀 연마 방법 (A Study on the Ultra Precision Polishing Method of Aluminum Surface Using MR Fluids)

  • 임동욱;김병찬;홍광표;조명우
    • Design & Manufacturing
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    • 제11권2호
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    • pp.20-24
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    • 2017
  • Recent industrial developments are constantly advancing, and rapid technological development is demanding high technology level in related fields. The need for polishing is increasing even more to improve quality. In order to improve the surface quality, the final finishing process or polishing process is a very important part. Research on super precise polishing method using MR fluid is actively being carried out in domestic and foreign countries. Fine magnetic abrasive grains are aligned in the direction of a magnetic force line formed by a magnetic field and serve as a brush to polish a metal surface. This method has the advantage that the shape of the tool is not fixed and is not affected by the shape of the workpiece or the machining area. We will design the electromagnets for the MR polish polishing system and apply the magnetic field analysis using the magnetic field analysis program (ANSYS). The data obtained through this process suggests an efficient method to increase the magnetic flux density important for polishing. We will investigate the influence of the Al6061-T6 specimen on the surface of the MR polishing machine based on the optimized design.