• 제목/요약/키워드: Precision injection mold

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Study on Improving Flow Balance and Clamp Force of Family Mold for Refrigerator Shelf (냉장고용 선반 패밀리금형의 유동 밸런스와 클램프힘 개선에 관한 연구)

  • Park, Je-Hong;Yoon, Kyeong-Won;Ko, Chang-Oh;Seo, Sang-Won;Kim, Su-Jin
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.23 no.6
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    • pp.561-568
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    • 2014
  • Injection molding industries realize the necessity of developing family molds to improve competitiveness. One of the primary causes of manufacturing defective products is the imbalance of flow in a family mold. In this study, the family mold of a shelf for refrigerators is analyzed by using CAE software. First, the flow balance, clamping force, and injection pressure are analyzed for different gate diameters of two cavities. Second, the flow balance, clamping force, and injection pressure are improved when the two gate valves are open at different times. Finally, the results of filling analysis are compared with the test injection product.

A study on a structural analysis of the injection mold for the plastic subminiature barrel (모바일용 플라스틱 경통 금형의 구조해석에 관한 연구)

  • Chang, Sung-Ho;Heo, Young-Moo;Shin, Gwang-Ho
    • Design & Manufacturing
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    • v.2 no.3
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    • pp.10-15
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    • 2008
  • Recently, mobile-phone with camera module has an absolute majority in the released mobile-phones. For this trend, High precision of the plastic subminiature barrel which is the core part is needed significantly because the camera module of mobile-phone must have high performance. Therefore, Structural stability of the injection mold for plastic subminiature barrel has to be guaranteed. In this paper, structural analysis of injection mold for plastic subminiature barrel is performed. Finally, the deformation trend and stability of injection mold core are analyzed.

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Degree of Filling Balance according to Runner Shapes in Injection Mold (사출금형의 러너시스템 형상에 따른 균형 충전도)

  • Han, Dong-Yeop;Jeong, Yeong-Deug
    • Journal of the Korean Society for Precision Engineering
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    • v.25 no.10
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    • pp.144-149
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    • 2008
  • Configuration of filling imbalance which is originated from imbalanced share rate of melt on runner is changed by runner layout, runner shape, material property, injection pressure, injection speed, melt temperature and mold temperature. In this paper, we conducted a study of runner layout and shape that are main factors of filling imbalance. Other factors such as the sharp corner effect and the groove corner effect are recently released were also considered. The results of study are showed that filling rate of between inside and outside cavity was influenced on shape of runner. Especially, this study suggests a new runner system for filling balance by adapting the two effects of unary branch type runner at multi cavity mold and theoretical investigated flow in the sharp corner type runner.

A Study on the Filling Imbalances between Multi-Cavity in Hot-Runner Mold (핫러너 금형에서 다수 캐비티 사이에 발생하는 충전불균형에 관한 연구)

  • Han Seong Ryeol;Kang Chul Min;Han Kyu Taek;Jeong Yeong Deug
    • Journal of the Korean Society for Precision Engineering
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    • v.22 no.9 s.174
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    • pp.173-178
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    • 2005
  • Recently plastic parts are molded for the purpose of mass production in multi-cavity system. Therefore, designer is usually designing mold that has geometrically balanced runner lay-out for filling balance at each cavity. Although, mold is manufactured with geometrically balanced runner lay-out, there are actually filling imbalances in the cavities. These filling imbalances phenomenon are caused by complicated interaction between melt and mold. In this study, based on previous studies for filling imbalances in cold-runner mold, filling imbalances in hot-runner mold were investigated by CAE and injection molding experiments. ABS and PMMA as amorphous polymer, PA as crystalline polymer were used to compare the filling imbalances. There were different results of CAE and experiment. The filling imbalances decreased as injection rate increased without regard to kind of resins and were lower than the one of cold-runner.

A Mold Base Design System based on a Knowledge Based Engineering System (지식 기반 공학 시스템을 이용한 사출 금형의 몰드베이스 설계)

  • 김석렬;임성락;이상헌
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2003.06a
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    • pp.1467-1470
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    • 2003
  • In order to enhance the productivity of design and manufacture of injection molds, various computer-aided systems have been developed and introduced to mold manufacturers. The customized 3-D CAD systems for mold design is one of the most representative computer-aided system. However, these systems usually do not provide a convenient way to access and manage design knowledge implemented in them. To overcome this shortage, knowedge-based engineering systems have been developed, and now they are imbedded as modules of commercial CAD systems. In this paper, we introduced a 3-D design system for standard mold base based on Knowledge Fusion, a commercialized KBE system imbedded in Unigraphics. By introducing KBE system, design knowledge can be exposed to the users and modified by the end-users.

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On the Structure of a Knowledge-Based Mold Design System (지식 기반 사출 금형 설계시스템 구조)

  • Kang M.;Eum K.H.;Kim T.S.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.10a
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    • pp.119-123
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    • 2005
  • Mold design is a knowledge-intensive decision making process where product designer, injection molding engineer as well as mold designer affect each other. Representation and management of design knowledge is a prerequisite for an intelligent design system, which aims to guide and support designer to carry out design activity in more efficient way by avoiding or minimizing unnecessary trial and errors. This paper discusses the issues in knowledge-based mold design, and describes the structure of a knowledge-based mold design system fur parts with micro features under development.

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