• Title/Summary/Keyword: Precision Press

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Vibration of piezo-magneto-thermoelastic FG nanobeam submerged in fluid with variable nonlocal parameter

  • Selvamani Rajendran;Rubine Loganathan;Murat Yaylaci;Ecren Uzun Yaylaci;Mehmet Emin Ozdemir
    • Advances in nano research
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    • v.16 no.5
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    • pp.489-500
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    • 2024
  • This paper studies the free vibration analysis of the piezo-magneto-thermo-elastic FG nanobeam submerged in a fluid environment. The problem governed by the partial differential equations is determined by refined higher-order State Space Strain Gradient Theory (SSSGT). Hamilton's principle is applied to discretize the differential equation and transform it into a coupled Euler-Lagrange equation. Furthermore, the equations are solved analytically using Navier's solution technique to form stiffness, damping, and mass matrices. Also, the effects of nonlocal ceramic and metal parts over various parameters such as temperature, Magnetic potential and electric voltage on the free vibration are interpreted graphically. A comparison with existing published findings is performed to showcase the precision of the results.

A hybrid singular value decomposition and deep belief network approach to detect damages in plates

  • Jinshang Sun;Qizhe Lin;Hu Jiang;Jiawei Xiang
    • Steel and Composite Structures
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    • v.51 no.6
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    • pp.713-727
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    • 2024
  • Damage detection in structures using the change of modal parameters (modal shapes and natural frequencies) has achieved satisfactory results. However, as modal shapes and natural frequencies alone may not provide enough information to accurately detect damages. Therefore, a hybrid singular value decomposition and deep belief network approach is developed to effectively identify damages in aluminum plate structures. Firstly, damage locations are determined using singular value decomposition (SVD) to reveal the singularities of measured displacement modal shapes. Secondly, using experimental modal analysis (EMA) to measure the natural frequencies of damaged aluminum plates as inputs, deep belief network (DBN) is employed to search damage severities from the damage evaluation database, which are calculated using finite element method (FEM). Both simulations and experimental investigations are performed to evaluate the performance of the presented hybrid method. Several damage cases in a simply supported aluminum plate show that the presented method is effective to identify multiple damages in aluminum plates with reasonable precision.

Study of nonlinear hysteretic modelling and performance evaluation for piezoelectric actuators based on activation functions

  • Xingyang Xie;Yuguo Cui;Yang Yu
    • Smart Structures and Systems
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    • v.33 no.2
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    • pp.133-143
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    • 2024
  • Piezoelectric (PZT) actuators have been widely used in precision positioning fields for their excellent displacement resolution. However, due to the inherent characteristics of piezoelectric actuators, hysteresis has been proven to greatly reduce positioning performance. In this paper, five mathematical hysteretic models based on activation function are proposed to characterize the nonlinear hysteresis characteristics of piezoelectric actuators. Then the performance of the proposed models is verified by particle swarm optimization (PSO) algorithm and the experiment data. Thirdly, the fitting performance of the proposed models is compared with the classical Bouc-Wen model. Finally, the performance of the five proposed models in modelling hysteresis nonlinearity of piezoelectric drivers is compared, in terms of RMSE, MAPE, SAPE and operation efficiency, and relevant suggestions are given.

A Study of Semi Fine-blanking Mold Analysis using Finite Element Method (유한요소법을 이용한 세미 파인-블랭킹 금형 해석에 관한 연구)

  • Lee, Sang-Hun;Song, Gi-Hwan;Son, Chang-Woo;Seo, Hyoung-Jin;Seo, Tae-Il
    • Design & Manufacturing
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    • v.10 no.1
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    • pp.51-54
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    • 2016
  • Metal sheet forming has been commonly used as the core technology in manufacturing parts of automobiles. It guarantees the highest production rate due to the process of mass production employing the press die. For precision of the product, the accuracy of the molds and its mechanic structures are considered as essential factors. One of these is fine blanking, which is utilized for the production of the metal sheet spring, with which clear sheer surfaces can be achieved in one operation from the materials. However, the current designs of press dies perform the forming analysis with the molds of rigid body, so they are focused on weight lightening by a rule of thumb. Therefore, this paper practice structural analysis about developing the semi fine-fine blanking technology. The semi fine-blanking can be run through the combination of the hydraulic cylinders and normal presses, so this paper analyze the amount of deformation according to the oil pressure. In addition, based on the plasticity of 50CrV4, the materials of the mold parts, the structural analysis and life analysis are proceeded, so they are expected to be useful as data for manufacturing the mold.

Molding and Optical Evaluation of Aspheric Glass Lenses for Camera Phone Module (카메라폰 모듈용 비구면 Glass렌즈의 성형 및 광학특성 평가)

  • Kim, Hye-Jeong;Cha, Du-Hwan;Kim, Jeong-Ho
    • Journal of Korea Society of Industrial Information Systems
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    • v.12 no.3
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    • pp.124-131
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    • 2007
  • Aspheric glass lenses was fabricated by glass molding press(GMP), which is a plano-aspheric convox shape and intended for use as an optical design of 3 megapixel and 2.5 magnifications zoom in a camera phone module. Transcription ratio of form accuracy (PV) as well as resolution properties was measured for evaluation the molded lens. Form accuracy (PV) of the mold surface was $0.127\;{\mu}m$ in an aspheric and $0.168\;{\mu}m$ in a plano, in case of the molded lens it shows $0.205\;{\mu}m$ and $0.223\;{\mu}m$, respectively. Resolution of the molded lens was measured as a MTF[Contrast]. The molded lens shows contrast of 32.9% at 80 1p/mm and the value is similar with contrast of 33% obtained simulation.

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A Study on the Computer-Aided Design of Dies for Hot Extrusion of Structural Shapes from Aluminum Alloys (알루미늄합금 형재의 열간압출 금형설계 자동화에 관한 연구)

  • Choe, Jae-Chan;Kim, Byeong-Min;Lee, Jin-Hui;Jo, Hae-Yong;Lee, Jong-Su;Hong, Seong-Seok;Jo, Nam-Chun
    • Journal of the Korean Society for Precision Engineering
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    • v.7 no.3
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    • pp.26-36
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    • 1990
  • This paper describes the Computer Aided Design (CAD) of dies for direct hot extrusion of structural shapes such as Z's and U's from aluminum alloys. A simple analysis of the direct extrusion process is developed and used to formulate a disign procedure for determining the optimal shape of the extrusion dies. A computer software system has been developed to design flat-faced dies for non-lubricated hot extrusion process. This software is a system of computer programs which are written to logical design procedure. Computer programs are based on empirical and analytical relationships, as well as on established knowledge based system. In the interactive mode of operation, the reaults at various tages of the design process are plotted on a screen. At any stage, the designer can interact with the computer to change or modify the design, based on his experience. The output from the program is (a) the design of the flat-faced die, (b) information on extrusion load, reduction ratio, and other process variables, etc. The implementation of this CAD system is expected to (a) provide scientific basis and rationalize the die design procedure, (b) optimize extrusion variables to maximize yield and production rate, (c) improve utilization of existing press capacity, etc.

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Design of Articulated Mobile Robot to Overcome Vertical Passages in Narrow Space (수직통로를 극복하기 위한 협소구역 이동용 다관절 로봇 설계)

  • Lee J.S.;Kim S.H.;Yang H.S.;Park N.C.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.06a
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    • pp.806-811
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    • 2005
  • The robot to search and rescue is used in narrow space where human cannot approach. In case of this robot, it can overcome obstacles such as wrecks or stairs etc. Also, this robot can do various locomotion for each object. In this reason, an articulated robot has advantages comparing with one module robot. However, the existing articulated robot has limits to overcome vertical passages. For expanding contacted territory of robot, a novel mechanism is demanded. In this paper, the novel mechanism of articulated mobile robot is designed for moving level ground and vertical passages. This paper proposes to change wheel alignment. The robot needs two important motions for passing vertical passages like pipe. One is a motion to press wheels at wall for not falling into gravity direction. The other is a motion that wheels contact a vertical direction of wall's tangential direction for reducing loss of force. The mechanism of the robot focused that two motions can be acted to use just one motor. Length of each link of robot is optimized that wheels contact a vertical direction of wall's tangential direction through kinematic modeling of each link. The force of pressing wall of robot is calculated through dynamic modeling. This robot composes four modules. This mechanism is confirmed by dynamic simulation using ADAMS program. The articulated mobile robot is elaborated based on the results of kinematic modeling and dynamic simulation.

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A Study on the Optimal Molding Conditions for Aspheric Glass Lenses in Progressive GMP (순차이송형 유리렌즈 성형공정에서 비구면 유리렌즈의 최적 성형조건 연구)

  • Jung, Tae-Sung;Park, Kyu-Sup;Yoon, Gil-Sang
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.12 no.3
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    • pp.1051-1057
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    • 2011
  • By the recently developed GMP(Glass Molding Press) process, aspheric glass lenses are widely used in many optical applications such as digital cameras, optical data storages and electrical devices etc. The GMP process can economically produce complex shaped glass lenses with high precision and good repeatability. This study deals the optimization of molding conditions for aspheric glass lenses in progressive GMP process through Design Of Experiment(Taguchi method). Tree main factors for molding conditions were selected based on pressure, temperature and cooling time at 1st cooling stage. From the analysis of experiments which were preformed with 3-cavity glass mold, it was revealed that the cooling time was the most sensitive parameter for form accuracy(PV) in progressive GMP process.

An integrated CAD system for blanking or piercing of irregular-shaped sheet metal products (불규칙형상의 박판제품에 관한 블랭킹 및 피어싱용 통합적 CAD시스템)

  • Choi, Jae-Chan;Kim, Byung-Min;Kim, Chul;Yoon, J.H.
    • Journal of the Korean Society for Precision Engineering
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    • v.15 no.2
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    • pp.124-133
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    • 1998
  • This paper describes a research work of developing a computer-aided design of blanking and piercing for irregular-shaped sheet metal products. An approach to the development of compact and practical CAB system is based on the knowledge-based rules. Knowledge for the CAD system is formulated from plasticity theories, experimental results and the empirical knowledge of field experts. The system has been written in AutoLISP on the AutoCAD with a personal computer. Based on knowledge-based rules, the system, STRT-DES, is designed by considering several factors, such as complexities of blank geometry and punch profile, availability of press equipment and standard parts, utilization ratio which minimizes the scrap in a single or a pairwise operation, bridge width, grain orientation and design requirements which maximize the strength of the part when subsequent bending is involved. This system checks a forming feasibility with both internal and external features, a dimension of blanked hole, and a corner and a fillet radius for irregualrly shaped sheet metal products. Therefore this system can carry out a die design for each process which is obtained from results of an automated blank layout drawing with a best utilization ratio for irregular shape of product that was successful in production feasibility check module and those of an automated strip layout drawing and generate part drawings and the assembly drawing of die set in graphic forms.

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Mechanical Properties of Synthesized Nano Laminating $Ti_3SiC_2$ by Reaction Press Sintering (반응 가압 소결 방법으로 합성된 nano laminating $Ti_3SiC_2$의 기계적 특성)

  • 황성식;박상환;김찬묵
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2003.06a
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    • pp.396-400
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    • 2003
  • A new synthesis process for nano laminating Ti$_3$SiC$_2$ has been developed using TiCx (x=0.67) and Si powder as starting materials by a reaction hot pressing. Bulk Ti$_3$SiC$_2$ was fabricated using a green body consisting of TiCx and Si by a hot pressing under the pressures of 25 MPa at 1420-1550 $^{\circ}C$ for 90 min. The synthesized Ti$_3$SiC$_2$ was consisting of only TiCx and Ti$_3$SiC$_2$. The relative density of sintered bulk Ti$_3$SiC$_2$ was increased as the hot pressing temperature was increased, which was mainly due to the increase in TiCx contents in synthesized Ti$_3$SiC$_2$. The synthesized Ti$_3$SiC$_2$ bulk was consisted of nano sized lamella structure of 20-100 nm in thickness. It was found that TiCx particles in Ti$_3$SiC$_2$ would increase the 3-point bending strength of synthesized Ti$_3$SiC$_2$ bulk. The maximum 3-P. bending strength of synthesized Ti$_3$SiC$_2$ bulk was more than 800 MPa. The Vickers hardness of synthesized Ti$_3$SiC$_2$bulk was as low as 5 Gpa, which was decreased with the indentation load. The quasi-plastic deformation behaviors were observed around indentation mark on Ti$_3$SiC$_2$.

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