• 제목/요약/키워드: Precision Mold

검색결과 815건 처리시간 0.035초

사출 금형 설계를 위한 엔지니어링 데이터베이스의 개발 (Development of Engineering Database for Injection Mold Design)

  • 김성근;허영무;변철웅
    • 한국정밀공학회지
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    • 제17권10호
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    • pp.89-94
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    • 2000
  • Engineering database for CIM of injection mold production has been developed to manage design information and parameters of injection mold. The database has direct connection with product data management system and management database. Design specifications are generated in initial stage of mold design with integration of management information. Design parameters and bill of materials for mold base parts are generated during the CAD process and transferred to the manufacturing database and procurement system. Standard modules for parts and mold base are constructed using national standard and legacy data of industries. The engineering database provides important information route for CIM of injection mold design and production.

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기능성 용기 2-level 스택 금형 개발 (Development of 2-level Stack Mold for Functional Packaging)

  • 신장순;황순환;김유진;정귀재;허영무;윤길상
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2006년도 춘계학술대회 논문집
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    • pp.575-576
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    • 2006
  • Recently, the demand of high-productivity injection mold increases since the consumption of packaging grows in the world. Stack mold is composed of more than two molds and it has very high productivity and economic efficiency. In advanced country, stack mold which has $4Level{\times}96cavity$ was developed already but, in occasion of domestic mold industry, there is no study of stack mold. In this study, stack mold which has $2Level{\times}4cavity$ is developed for securing the technique of manufacturing high-productivity mold.

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레이저 절단 판재의 브레이징에 의한 저충 사출금형 (Laminated Injection Mold by the Brazing of Laser Cut Sheets)

  • 조용무;김재도
    • 한국정밀공학회지
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    • 제10권3호
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    • pp.231-238
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    • 1993
  • Mold-marking industries currently demands to reduce the tooling costs and time in mold making and to improve the productivity and quality in injection molding process. These problems can be easily solved by the laminated injection mold which is made by laser cutting metal sheets and bonding them by the brazing. Comparing with the conventional mold making technology which mainly depends on the machining, the new thchnology enables an arvitary design of cooling circuit whithout any restrictions of geometry. Therefore, it will offer high production tata of the injection molding processes. This paper evaluates the conventional and laminated injection mold making processes with a simple molding geometry, and also the cooling efficienty of the kinds of mold with the filling and cooling analyses. The results show that the laminated injection mold process takes much shorter time in tooling and cooling, and distributes temperatures more uniformly than the conventional one.

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휴대폰용 2인치 LCD-BLU의 광특성에 미치는 음각 및 양각 광학 패턴의 영향 연구 : II. 금형 및 광특성 (A Study on the Effect of Optical Characteristic in 2 inch LCD-BLU by Negative and Positive Optical Pattern : II. Mold and Light Characteristics)

  • 황철진;고영배;김종선;민인기;유재원;윤경환
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2006년도 춘계학술대회 논문집
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    • pp.339-340
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    • 2006
  • Recently, many researches have been done to improve optical performance of LCD-BLU(Back Light Unit). One of the most important parts in LCD-BLU is LGP(Light Guiding Plate). Micro-patterned LGP is known to have different optical characteristics depending on their shape, pattern density and size, etc. In the present study, a micro-optical patterned LGP mold was fabricated using LiGA process. The difference in the optical characteristics between positive and negative patterned LGP's was investigated by fixing the density, location and size of each pattern. It was found that the negative patterned LGP showed better optical characteristics than positive one.

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실험계획법과 보정가공을 이용한 비구면 유리렌즈 성형용 코어의 초정밀 연삭가공 최적화 (Ultra-precision Grinding Optimization of Mold Core for Aspheric Glass Lenses using DOE and Compensation Machining)

  • 김상석;이용철;이동길;김혜정;김정호
    • 한국정밀공학회지
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    • 제24권6호
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    • pp.45-50
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    • 2007
  • The aspheric lens has become the most popular optical component used in various optical devices such as digital cameras, pick-up lenses, printers, copiers etc. Using aspheric lenses not only miniaturizes and reduces the weight of products, but also lower prices and higher field angles can be realized. Additionally, plastic lenses are being changed to glass lenses more recently because of low accuracy, low acid-resistance and low thermal-resistance in the plastic lenses. Currently, one fabrication method of glass lenses is using a glass-mold method with a high precision mold core for mass production. In this paper, DOE (Design Of Experiments) and compensation machining were adopted to improve the surface roughness and the form accuracy of the mold core. The DOE has been done in order to discover the optimal grinding conditions which minimize the surface roughness with factors such as work spindle revolution, turbine spindle revolution, federate and cutting depth. And the compensation machining is used to generate high form accuracy of the mold core. From various experiments and analyses, we could obtain the best surface roughness 5 nm in Ra, form accuracy $0.167\;{\mu}m$ in PV.

대형 고속프레스 플런저 구조와 동적 하사점 변위량에 대한 연구 (A study on the Large High Speed Press Plunger Structure and Dynamic Bottom Dead Center Displacement)

  • 김승수;윤재웅
    • Design & Manufacturing
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    • 제16권4호
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    • pp.40-45
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    • 2022
  • The EV electric vehicle market is growing rapidly worldwide. An electric vehicle means a vehicle that uses energy charged through an electricity source as power. The precision of the press is important to mass-produce the drive motor, which is a key component of the electric vehicle. The size of the driving motor is increasing, and The size of the mold is also growing. In this study, the precision of large high-speed presses for mass production of driving motors was measured. A study was conducted on the measurement method of press and the analysis of measurement data. A drive motor is a component that transmits power by converting electrical energy into kinetic energy. EV driven motors have key material properties to improve efficiency. The material properties are the thickness of the material. As a method for improving performance, use a 0.2mm thin steel sheet. Mold is also becoming larger. As the mold grows, the size of the high-speed press for mass production of the driving motor is also increasing. Also, the precision of the press is the most important because it uses a thin iron plate material. So the importance of large press precision is being emphasized. In this study, the effect of large high-speed press structure on precision was verified

균일 냉각을 고려한 Thick-Wall 형상의 플라스틱 렌즈 쾌속 금형 제작 (Manufacturing of Rapid Tooling for Thick-Wall Plastic Lens Mold with Conformal Cooling Channel)

  • 박형필;차백순;이상용;최재혁;이병옥
    • Design & Manufacturing
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    • 제1권1호
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    • pp.27-32
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    • 2007
  • In the optical application demand for high quality lens is increasing. Plastics lenses are demanded more than glass lenses for large size lenses as well as micro-size lenses. It is difficult to apply typical straight cooling channels of injection mold to lens molding due to its non-uniform temperature distribution. In this study, we manufactured molds for plastic lenses with the conventional cooling channels and conformal cooling channels produced by the DMLS process. We evaluated cooling performance for the 2 molds by injection molding experiment. Also, uniformity of the temperature distribution was tested by infrared camera and temperature monitoring. We confirmed that the cooling performance and temperature uniformity with the conformal cooling channels is much improved from the ones with the conventional. The cooling time with the conformal cooling channels was reduced 30% compared with the conventional cooling channels.

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볼 엔드밀을 이용한 고속가공에서 금형제품의 형성가공 특성파악 (Evaluation on Shape Machining of Dies and Molds in High speed Machining using Ball-End Milling)

  • 김경균;강명창;김정석
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 1995년도 추계학술대회 논문집
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    • pp.143-146
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    • 1995
  • Due to the recent growth of die/mold machining industry, demands for the high-precision and the high0quality of die product are increasing rapidly. Free surfaces of die/mold are often manufactured using the ball-end milling process. It is difficult to find the cutting condition of the ball-end milling process due to the free form machining for the various tool paths on inclined surface.

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