• Title/Summary/Keyword: Precision Machine

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Stability Analysis and Ultra-Precision Positioning for UPCU (UPCU의 안정성 검토 및 초정밀 위치결정)

  • Kim Woo-Jin;Kim Jae-Yeol;Yoon Sung-Un;Jang Jong-Hoon;Kim You-Hong;Choi Choul-jun
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2005.05a
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    • pp.48-53
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    • 2005
  • The world, coming into the 21st century, is preparing a new revolution called a knowledge-based society after the industrial society. The interest of the world is concentrated on information technology, nano-technology and biotechnology. In particular, the nano-technology of which study was originally started from an alternative for overcoming semiconductor micro-technology. It can be applied to most industry subject such as electronics, information and communication, machinery, chemistry, bioengineering, energy, etc. They are emerging into the technology that can change civilization of human beings. Specially, ultra precision machining is quickly applied to nano-technology in the field of machinery. Lately, with rapid development of electronics industry and optic industry, there are needs for super precision finishing of various core parts required in such related apparatuses. This paper handles stability of a super precision micro cutting machine that is a core unit of such a super precision finisher, and analyzes the results depending on the hinge type and material change, using FEM analysis. By reviewing the stability, it is possible to achieve the effect of basic data collection for unit control and to reduce trials and errors in unit design and manufacturing.

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Accuracy Simulation of the Precision Linear Motion Systems (직선운동 시스템의 정밀도 시뮬레이션 기술)

  • Oh, Jeong-Seok;Khim, Gyung-Ho;Park, Chun-Hong;Chung, Sung-Jong;Lee, Sun-Kyu;Kim, Su-Jin
    • Journal of the Korean Society for Precision Engineering
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    • v.28 no.3
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    • pp.275-284
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    • 2011
  • The accuracy simulation technology of linear motion system is introduced in this paper. Motion errors and positioning errors are simulated using informations on the design parameters of elements of linear motion system. 5 Degree-of-freedom motion error analysis algorithm utilizing the transfer function method and positioning error analysis algorithm which are main frame of accuracy simulation are introduced. Simulated motion errors are compared with experimental results for verifying the effectiveness. Then, using the proposed algorithms, simulation is performed to investigate the effects of ballscrew and linear motor on the motion errors. Finally, the influence of feedback sensor position on the positioning error is also discussed.

Design of a Stabilized Milling Machine for the Improved Precision Machining (가공정도 향상을 위한 Milling Machine의 안정화 설계)

  • Ro, Seung-Hoon;Lee, Min-Su;Park, Keun-Woo;Kang, Hee-Tae;Lee, Jong-Hyung;Yang, Seong-Hyeon
    • Journal of the Korean Society of Industry Convergence
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    • v.14 no.2
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    • pp.45-52
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    • 2011
  • Since the most exclusive machines of the modern industries which require the nano precision rates are evolved from the machine tools, the design of the stable machine tool structure is very critical. Exclusive machines for the modern industries such as semiconductor, solar cell and LED have surface machining processes which are similar to the face cutting and grinding of conventional machine tools. This study was initiated to stabilize a milling machine structure and further to help design those exclusive machines which have similar machining mechanisms. The vibrations inherent to the machine tool structures hurt the precision machining as well as damage the longevity of the structures. There have been numerous researches in order to suppress the vibrations of machine tool structures using the extra modules such as actuators and dampers. In this paper, the dynamic properties are analyzed to obtain the natural frequencies and mode shapes of a machine tool structure which reflect the main reasons of the biggest vibrations under the given operating conditions. And the feasibility of improving the stability of the structure without using any additional apparatus has been investigated with minor design changes. The result of the study shows that simple changes based on proper system identification can considerably improve the stability of the machine tool structure.

An Analytical Study on the Effects of Structural Reinforcement for Laser Multi-tasking Machine (레이저 복합 가공기의 구조보강의 영향 평가에 관한 해석적 연구)

  • Shin, J.H.;Lee, C.M.;Chung, W.J.;Kim, J.S.;Lee, W.C.
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.16 no.3
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    • pp.37-43
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    • 2007
  • Recent technological developments in machine tools have been focused on high speed, low vibration machining and high precision machining. And the concern with multi-functional machining has been increased for the last several years. Multi-tasking machines are widely used in machine tool industries. Laser multi-tasking machine has been developed for high precision and fewer vibration machining. The purpose of this study is to evaluate the effects of structural reinforcement on Laser multi-tasking machine which is comprehensively combined turning center and laser machine. Up to date, for the structural stability evaluation of a multi-tasking machine, the analysis model has been considered only the weight of the upper parts. The positions of upper parts on multi-tasking machine have not been considered in the model. So, the results of the present FE model have revealed some difference with measurement data in case of multi-tasking machine. Design of the machine and structural analysis is carried out by FEM simulation using the commercial software CATIA V5. In the result of the structural analysis, effectiveness of reinforcement of the bed was confirmed.

Constructing Rule Base of knowledge structure for Intelligent Machine Tools (지능공작기계 지식구조의 규칙베이스 구축)

  • Lee S.W.;Kim D.H.;Lim S.J.;Song J.Y.;Lee H.K.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.10a
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    • pp.954-957
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    • 2005
  • In order to implement Artificial Intelligence, various technologies have been widely used. Artificial Intelligence is applied for many industrial product and machine tools are the center of manufacturing devices in intelligent manufacturing system. The purpose of this paper is to present the construction of Rule Base for knowledge structure that is applicable to machine tools. This system is that decision whether to act in accordance with machine status is support system. It constructs Rule Base of knowledge used of machine toots. The constructed Rule Base facilitates the effective operation and control of machine tools and will provide a systematic way to integrate the expert's knowledge that will apply Intelligent Machine Tools.

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