• Title/Summary/Keyword: Precision Cold

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Optimal Water Lubrication Condition for an Axle Shaft Cold Forging (Axle Shaft 냉간 단조를 위한 최적 수계윤활조건)

  • Park, Ji-Won;Lee, Jong-Soo;Choi, Young-Jun;Kim, Jong-Ho;Lee, Seok-Soon
    • Journal of the Korean Society for Precision Engineering
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    • v.27 no.1
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    • pp.84-90
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    • 2010
  • The cold forging Process applies surface lubricant coating in order to smooth the friction during the cold forging process. Currently, most of the lubrication processes apply the zinc phosphate coating, which requires 11 steps and disposes sludge. But the water based lubrication process, which has been newly developed, takes 3 steps only and does not cause sludge. In this study, we present the optimal condition of water based lubrication for the cold forging of axle shaft by an experimental design method. Experimental results with minitab shall be able to predict the optimum water based lubricating conditions for the cold forging processes.

Performance Evaluation of Compressed Cold Air System for Environmentally Conscious Machining (환경친화적 가공을 위한 냉풍시스템의 성능평가)

  • 강명창;김정석;이득우;이승상
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2002.05a
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    • pp.1008-1011
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    • 2002
  • In industrially advanced countries, environmentally conscious machining was eagerly studied because of ecological and economical reasons. As the environmental regulations become stricter, new machining technologies which takes environmental aspects into consideration are being developed. Industry and research institutions established applications for dry, semi-dry, oil-mist and compressed cold air machining. This paper investigates the performance of new compressed cold air system for environmentally conscious machining and evaluates machinability of dry and new compressed cold air machining. A series of tests are carried out using measuring equipments under dry and compressed cold air machining.

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Ecological Grinding Technology Using Compressed Cold Air and Oil Mist (압축냉각공기와 오일미스트를 이용한 환경친화 연삭가공기술)

  • 이석우;최헌종;허남환
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2002.05a
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    • pp.24-27
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    • 2002
  • The environmental problems by using coolant demanded the new cooling methods. As one of them, the studies on the finding with compressed cold air and oil mist have been done. The cooling method using compressed cold air was effective through going down the temperature of compressed air supplied below $-25^{\circ}$ and increasing the amount of compressed cold air, but had not enough cooling effect due to the low performance of lubrication. Therefore, the cooling methods using oil mist newly were suggested. This method can satisfy both cooling effect and lubrication with only small amount of coolant, also have the benefit in the point of decreasing the environmental pollution. This paper focused on analyzing the grinding characteristics of the cooling method using oil mist. The grinding test according to compressed cold air, oil mist spray pressure and oil mist supply direction were done.

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Design of the Cold Forging Process for the Outer Race of BJ Type Constant Velocity Joint using Plasticine (플라스티신을 이용한 BJ형 등속죠인트 외륜의 냉간단조공정설계)

  • 이정환;이영선;박종진
    • Transactions of Materials Processing
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    • v.3 no.3
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    • pp.282-290
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    • 1994
  • The outer race of BJ type C.V.Joint has a complicated shape and ball grooves. It is produced by cold or warm precision forging. Especially, the precision level of the ball grooves determines the quality of the part. The objective of the present study is to develop process conditions of the cold forging using the plasticine. Because the cold forging consists of forward extrusion, upsetting, backward extrusion and cold sizing, the study was focused on finding the best perform for each process. The data obtained from the study will be used in the design of the cold forging process for the outer race.

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